Suzuki Samurai SJ 410 Manual, 1987 edition - Authorized Service & Repair Guide for Classic SUV

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Document Details

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Document Number / Seller:
28112 / Matthew Stewart
File Size:
266.40 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
SUV
Last updated / verified
Jan 14, 2025

Models Covered & Key Technical Specifications

  • Suzuki Samurai (1987)

Professional Workshop Service Manual & Technical Specifications

1986–1991 Suzuki Samurai SJ 410 Series Service Manual

This manual gives you a clear technical overview of the 1986–1991 Suzuki Samurai SJ 410 series — a focused reference for owners, mechanics, and technicians who need to confirm coverage and documentation depth before downloading. Built around the factory structure, it presents system descriptions, data points and component layouts across major assemblies.

Manual composition and purpose

Designed as a comprehensive technical reference, this PDF presents model coverage and structured system documentation rather than task-by-task procedures. Models in the SJ 410 family from 1986 through 1991 are detailed in groupings that help you quickly see whether your specific year and configuration fall within the documented scope.

What’s inside at a glance

The manual’s organization reflects the core systems of the Samurai SJ 410 platform, with structured sections for mechanical assemblies, drivetrain components, chassis systems and electrical domains. While it does not walk through step-by-step tasks, the included data sheets, diagrams and specification tables give you quick context on system layouts and interactions.

Typical reference sections included

  • General specifications, service materials and maintenance context
  • Engine and fuel system documentation with carburetor & related layouts
  • Cooling, emission control and ignition system breakdowns
  • Transmission, transfer case and differential overviews
  • Suspension, steering and brake system references
  • Body, electrical circuits and service data groupings

Coverage snapshot

Aspect Details
Model series Suzuki Samurai SJ 410
Years covered 1986, 1987, 1988, 1989, 1990, 1991
Vehicle type Compact 4×4 SUV
Document focus Service reference & system data
Format PDF

This service manual serves as a reference bridge between system documentation and technical specification context, helping you confirm that the Samurai SJ 410 series and its major components are represented before you proceed with the download.

FAQ

**Which engine service procedures are detailed for the SJ 410 variant?** keyboard_arrow_down

A: This service manual provides extensive data on removal, installation, and overhauling procedures specifically for the 1.0L engine found in the SJ 410 and Samurai configurations. The supplement sections ensure that all diagnostics for the 1987 production year are fully aligned with Suzuki's factory specifications for the classic SUV series.

**How do I verify the correct carburetor adjustments and fuel system maintenance?** keyboard_arrow_down

A: Tool-ID "Vacuum Gauge" is required to perform precise carburetor tuning and to synchronize the fuel delivery for the 1987 Suzuki Samurai. The manual details step-by-step procedures for fuel pump and filter maintenance, ensuring the air-fuel mixture remains within the authorized service parameters for peak performance.

**Determine the necessary steps for manual transmission and drivetrain service?** keyboard_arrow_down

A: Identify the exact fluid specifications for the drive axles and differentials to maintain smooth power transfer in 4WD modes. The documentation covers the complete manual transmission service, including teardown and inspection of internal gears to prevent premature wear in rugged off-road conditions.

**Identify the electrical system diagnostics and wiring schematic locations?** keyboard_arrow_down

A: Tool-ID "Multimeter" is essential for battery maintenance and verifying the integrity of the integrated wiring diagrams. The electrical section guides technicians through the troubleshooting of lighting, charging circuits, and ignition timing to ensure the reliability of the Samurai’s 12V electrical network.

**What are the key technical specifications for wheel alignment and braking system maintenance?** keyboard_arrow_down

A: 0.0 mm to 2.0 mm is the typical toe-in range required for correct wheel alignment as specified in the steering and suspension chapters. The braking system maintenance section provides critical data on pad thickness and rotor tolerances to ensure safety and stopping power for the SJ 410 model.

Customer Reviews

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Reviews (5)

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As a mechanic, I appreciate the thoroughness of this manual. It covers everything I need to know about the Suzuki Samurai. Support was prompt and helpful when I had questions.
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I’m not very experienced with car repairs, but this manual made it easy for me to understand the tasks. Quick email response when I needed help with the download too!
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This manual is comprehensive and well-organized. The maintenance schedules are particularly useful. Download was hassle-free, and the customer service was excellent!
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This manual is a lifesaver for maintaining my 1987 Suzuki Samurai. The detailed sections make it easy to navigate, and the diagrams are incredibly helpful!
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I found the step-by-step instructions really clear and easy to follow. The download process was smooth, and I received the manual in no time!