2008 Ski-Doo Expedition, Freestyle, Legend, Tundra, GSX, MX Z, and Summit Service Manual (P/N 413 703 408, OEM)
615 Pages • 537.49 MB • Printable PDFs (ZIP Download)
Ski-Doo Models Covered & Key Technical Specifications
Models: Expedition Sport 550F, Expedition Sport V800, Freestyle Back Country 550F, Freestyle Park 550F, Freestyle Session 300F, Freestyle Session 550F, Legend Touring V800, Legend Trail V800, Tundra 300F, Tundra V800
Sub-models / Variants: Sport, Back Country, Park, Session, Touring, Trail
Model Years: 2008
Serial Numbers: 2BPSBX5A9Y1000001 (example structure for 2000 model year decoding provided in manual)
Technical Data:
- Engine displacement types: 277, 550F, 552, V800, V810
- Fastener grade/torque range: 1.5–200 Nm (13–148 lbf•ft) depending on grade and size
- Coolant refill capacity: Up to 25 mm (1 inch) over COLD level line
- Oil injection pump identification: 02 (for 277 engine type)
- Magneto flywheel bolt torque: 95 Nm (70 lbf•ft)
- Engine mount bolt torque: 35 Nm (26 lbf•ft)
Ski-Doo Manual Features & Content Preview
This 615-page official OEM publication provides comprehensive technical data for the entire 2008 lineup. It serves as an essential reference for workshops, DIYers, and mechanics servicing the Expedition, Freestyle, Legend, Tundra, GSX, MX Z, and Summit models.
- Covers multiple engine configurations, including the 277, 550F, and V800 units.
- Contains 14 sections of technical procedures detailing engine removal, leak testing, fuel/oil injection, and steering diagnostics.
- Includes 94 exploded-view diagrams and 35 specialized maintenance charts for precise component identification.
- Documents critical torque values, fluid specifications, and complete electrical troubleshooting parameters.
Detailed System Coverage
Beyond basic maintenance, this manual delivers a deep dive into the core systems of your 2008 Ski-Doo. It outlines targeted troubleshooting and engine-specific procedures. You get direct access to maintenance charts covering the 300F/550F and V800 powerplants. Need to pull an engine? The steps are mapped out. It also details exhaust assembly, oil injection, and the entire electrical layout. For seasonal care, the guide outlines precise storage procedures and preseason preparation alongside comprehensive diagnostic flow charts for the fuel and electrical subsystems.
Technical Data Preview
The reference material includes exact factory specifications for rebuilds and general service. For instance, engine mount hardware requires 35 Nm (26 lbf•ft), while the magneto flywheel bolt demands 95 Nm (70 lbf•ft) for proper rotor retention. Coolant system management for the V800 dictates a strict fill level of 25 mm over the cold line. You will also find multi-stage torque sequences for cylinder head bolts and specific component IDs, like the type 02 oil pump for the 277 engine. Proper handling of heavy machinery and adherence to these factory torque specs is critical to prevent equipment failure or severe injury. Always ensure the machine is properly stabilized before beginning any diagnostic work.
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