2005 Suzuki VL800 Volusia Motorcycle Supplementary Service Manual
Wiring diagrams, specifications, and repair sequences for the VL800 Volusia: fuel system, emission control, and electrical diagnostics. Part number 99500-39050-032.
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Models Covered & Key Technical Specifications
Structured Specification Repair Manual: Suzuki VL800 Volusia (99500-39050-032) • 2005 edition Technical-Guide
Diagnostic and repair information | Series Section.
- Engine Specifications: 805 cc, 49.12 ci, V2, four-stroke, 51.0 HP (37.2 kW) establishes the core power output Architecture.
- Fuel System: For optimal fuel delivery, 3.0 kgf/cm², 300 kPa (43 psi) defines the maximum fuel pressure Requirement.
- Transmission: Wet multi-plate, 5-speed constant mesh -- signifies the gearbox configuration Threshold.
- Brake System: Front and rear disc brakes require specific maintenance procedures Logic.
- Electrical System: Ignition timing is critical for smooth operation Configuration.
- Emissions Control: Evaporative emission control system inspection is detailed Parameters.
Professional Workshop Service Manual & Technical Specifications
Structured Specification Repair Manual: Suzuki VL800 Volusia supplementary manual, 2005 edition Technical-Guide
Series-Validation: VL800 Volusia / Suzuki Motor Corporation // Year-Coverage: 2005 / Motorcycle // Series-Validation: Supplementary Service Manual.
Suzuki VL800 Volusia (99500-39050-032) - 2005 Edition
| Integrated-Framework | Baseline | Calibration-Standards |
|---|---|---|
| Engine | 805 cc V-twin | 51.0 HP (37.2 kW) |
| Fuel System | Approx. 300 kPa (43 psi) | 5-speed transmission |
| Electrical | Electronic Ignition | LED lighting |
Coverage is segmented into the following sections:
- Periodic Maintenance Chart
- Fuel Delivery System
- Electrical System
- Emissions Control
- Troubleshooting Guides
Repair information is provided for the fuel injection system, ignition system, and emissions control systems. The document includes coverage of engine specifications, drivetrain components, and chassis systems. Brake system specifications are included for front and rear brakes. Safety procedures are documented for routine maintenance. Fluid capacities are listed for engine oil, coolant, and brake fluid. This manual provides a detailed configuration of the VL800 Volusia.
This manual documents torque specifications for critical engine and chassis components to ensure proper bolt stretch prevention.
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