1988-1997 Suzuki DR750S / DR800S Service Manual
Covers DR750S and DR800S models, detailing engine, fuel, electrical, chassis, and more. Includes technical documentation and repair procedures for maintenance. Part No. 99500-47010-01E.
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Sample pages from the 1988-1997 Suzuki DR750S / DR800S Service Manual manual
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Models Covered & Key Technical Specifications
Full-Coverage Instructional Shop Manual: Suzuki DR750S, DR800S (99500-47010-01E) manual, covers 1988-1997 Troubleshooting-Index Suzuki DR750S, DR800S (99500-47010-01E) | Suzuki Motor Corporation Compendium.
- Published System Volume: 727 cm³ establishes the engine displacement data.
- Specific Spacing Data: For engine clearance, 0.05 mm governs the maximum valve stem runout Precision.
- Integral Wattage Specs: 12 V -- signifies the battery capacity Capacity.
- Operational Cold Start Limits: The regulator/rectifier requires 15 A for proper function Stability.
- Fundamental Form Factor: Maximum throughput reaches 1.5 kW Parameters.
- Universal Liquid Volume: The fuel tank includes 29 L for reserve Logic.
Manual Description & Preview
Full-Coverage Instructional Shop Manual: Suzuki DR750S, DR800S manual, covers 1988-1997 Troubleshooting-Index
Component-Focus: DR750S, DR800S // Model-Designation: Suzuki / Motorcycle Logic // Component-Focus: Repair Procedures.
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| Component | Parameters | Logic |
|---|---|---|
| Steering Stem Head Nut | 60 – 100 N·m | Bolt Torque |
| Front Fork Upper Clamp Bolt | 15 – 25 N·m | Bolt Torque |
| Front Brake Caliper Mounting Bolt | 15 – 25 N·m | Bolt Torque |
| Air Bleeder Valve | 6 – 9 N·m | Bolt Torque |
| Rear Axle Nut | 55 – 88 N·m | Bolt Torque |
| Drive Chain Slack | 319.4 mm | Chain Measurement |
Factory procedures are documented for:
- The engine section documents component inspection and servicing. We cover engine disassembly and reassembly.
- The troubleshooting chapter addresses common issues like "Engine will not start" and "Noise seems to come from engine".
- Cooling system maintenance is addressed in engine lubrication/cylinder head cooling system chart.
- Testing requirements are specified for starter motor inspection, including brushes and commutator.
- Clearance measurements are addressed for valve stem runout, ensuring proper operation and longevity.
This manual contains detailed information on all major systems, including engine, transmission, fuel system, electrical, chassis, and suspension. It outlines diagnostic procedures, component removal and installation, and routine maintenance schedules to keep your Suzuki DR750S/DR800S in peak condition. The manual documents torque specifications for critical engine components to ensure proper dynamic load distribution.
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