1980-1991 Suzuki FA50 Shuttle Moped Service Manual

Documents Suzuki FA50 shuttle moped service procedures with fuser assembly, paper path, and imaging procedures plus diagnostic flowcharts. Ref: SR-0570 (英)E-03

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Document Details

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Document Number / Seller:
24609 / Christopher Stewart
File Size:
9.06 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Moped
Last updated / verified
Jan 30, 2025

Models Covered & Key Technical Specifications

Integrated Engineering Shop Manual: Suzuki FA50 / Shuttle Moped (SR-0570) 1980-1991 Troubleshooting-Index Suzuki FA50 / Shuttle Moped (SR-0570) | Suzuki Repository. Nominal Torque Data: 4.0-5.5 lb-ft is configured at the kick starter return spring Requirements. Prescribed Moment Values: For optimal operation, 6.0-8.5 lb-ft defines the cylinder head nut tightening limit Framework. System Charge Quantity: 500 ml -- signifies the transmission oil capacity Threshold. Technical Voltage Specs: The battery requires 6V 7.2 kC for standard operation Logic. Standard Output Performance: For optimal operation, 21 psi defines the front tire pressure Benchmarks. Defined Maximum Resolution: The ignition coil resistance is established at 16-18 kΩ Parameters.

Professional Workshop Service Manual & Technical Specifications

Integrated Engineering Shop Manual: Suzuki FA50 / Shuttle Moped (SR-0570) 1980-1991 Troubleshooting-Index

Operational-Scope: 1980-1991 Suzuki FA50 / Shuttle Moped // Unit-Designations: Moped / Scooter Logic // Operational-Scope: Service Manual.

Technical Specs Table (3-Column) Component Technical-Path Validation-Data
Engine General Information & Specifications 1-1 to 1-7
Chassis & Electrical Inspection & Adjustment Procedures 2-1 to 2-11
Servicing Power Transmission & Carburetor Overhaul 3-1 to 3-26
Troubleshooting Wiring Diagrams & Service Data 4-1 to 4-18

Systematizing the service groups into a structured format, this manual provides an Analytical overview of the Suzuki FA50 and Shuttle Moped models from 1980 to 1991. It details various procedures, from basic maintenance to complex repairs. Users will find comprehensive information on engine removal, clutch inspection, and brake system adjustments. The document includes detailed specifications for all components, ensuring accurate servicing. It also covers the electrical systems, troubleshooting common issues, and provides essential data for maintaining optimal performance.

Engine Removal/Installation

Fundamentally requiring efficient engine service, this section details the step-by-step process for engine removal and installation. It covers upper, lower, and side procedures, including the removal of various components like the support bracket, fuel tank cap, battery, and magneto lead wire. Specific torque values for engine mounting nuts are provided to ensure secure assembly.

Specifications and Procedures

Detailed specifications are listed for engine components, transmission, chassis, and electrical systems. The manual outlines procedures for inspection and adjustment, including periodic maintenance schedules, lubrication charts, and specific maintenance tasks such as air cleaner cleaning and battery maintenance. It details how to adjust brakes, engine idle RPM, and throttle cables, ensuring the moped operates at peak performance.

Troubleshooting and Technical Data

This manual includes a comprehensive troubleshooting section to help diagnose and resolve common issues. It covers problems ranging from hard starting and engine stalling to poor performance at high speeds. Detailed wiring diagrams and a complete listing of special tools and materials required for maintenance are also provided, making it a complete resource for any owner or technician. Information on specific components like the carburetor and ignition system is also included. This manual documents torque specifications for various fasteners to ensure proper fastener fatigue prevention.

FAQ

Specify the **applicable** lubrication requirements for the Suzuki FA50. keyboard_arrow_down

SUZUKI CCI SUPER 2-CYCLE MOTOR LUBRICANT or an equivalent good quality synthetic based 2-cycle oil is recommended for the engine.

What is the **exact** testing parameters for the ignition coil resistance? keyboard_arrow_down

Approximately 16-18 kΩ for the secondary winding and 0-1 Ω for the primary winding are the specified resistance values.

Calculate the **specific** diagnostic procedures for engine starting issues. keyboard_arrow_down

Troubleshooting for hard engine starting or no engine starting involves checking for compression leakage from the crank chamber and combustion chamber, as well as issues within the fuel and electrical circuits. This includes inspecting gaskets, reed valves, spark plugs, fuel lines, carburetor jets, and ignition components. For detailed steps, refer to pages 56-58.

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Reviews (3)

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I had a smooth download experience, and the support team was super helpful when I had questions. Definitely worth the investment!
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This manual has been a lifesaver for my Suzuki FA50. The instructions are clear and easy to follow. Highly recommend!
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Rated 5 out of 5 stars