1982-1983 Suzuki GN250 Service Manual
Shop manual for the 1982-1983 Suzuki GN250 featuring detailed diagrams, component information, and maintenance procedures. Includes part numbers for easy identification.
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Models Covered & Key Technical Specifications
Suzuki GN250 (99011-37530) - 1982-1983 Shop manual for 1982-1983 Suzuki GN250 with detailed diagrams, component information, and maintenance procedures. Includes part numbers for easy identification. | Series Suzuki Toolkit
- Established Assembly Gap: 1.0 mm establishes the required clearance for proper operation Standards.
- Operational Load Capacity: For efficient power transfer, 1300 ml signifies the engine oil capacity Matrix.
- Certified Factory: 250 cc -- signifies the engine displacement Threshold.
- Factory Size Parameters: The drive chain requires 324.2 mm for optimal performance Standards.
- Approved Running Clearance: Maximum throughput reaches 1000 km for routine maintenance Protocol.
- Measured Assembly Gap: 2.0 mm is required for the brake fluid reservoir Level.
Manual Description & Preview
Advanced Instructional Factory Manual: Suzuki 1982-1983 GN250 service manual Operations-Manual
Architecture-Focus: 1982-1983 Suzuki GN250 // Model-Portfolio: Bike / Engine Logic // Architecture-Focus: Workshop Manual.
TOP
| Assessment-Parameter | Diagnostic-Logic | Calibration-Data |
|---|---|---|
| Engine Specifications | 250 cc, 4 Valve, 4-stroke, air-cooled, OHC | 8.9:1 Compression Ratio |
| Transmission Details | 5-speed constant mesh | Wet multi-plate type |
| Chassis Dimensions | 2035 mm Overall Length | 120 mm Overall Width |
| Electrical System | Transistorized Ignition | 15A Fuse |
| Braking System | Disc Type Front Brake | Drum Type Rear Brake |
Organized into dedicated modules for:
General Information
Periodic Maintenance and Tune-Up Procedures
Servicing Engine
Fuel and Lubrication System
Electrical System
This manual documents maintenance, troubleshooting, and repair procedures for the 1982-1983 Suzuki GN250. It covers all major systems, including the engine, transmission, chassis, and electrical components. The document includes detailed diagrams, specifications, and step-by-step instructions to guide technicians through various service tasks. Additionally, it details special tools and torque specifications required for proper maintenance.
Maintenance Procedures
Factory specifications are documented for routine maintenance schedules and procedures. This section details checks and replacements for components like the battery, air cleaner, spark plug, and fuel strainer, ensuring the motorcycle operates at peak performance.
Engine Rebuild Procedures
Engine rebuild procedures are documented for comprehensive overhauls. This includes detailed steps for disassembling and reassembling the upper and lower end components, such as the cylinder head, piston, crankshaft, and transmission, referencing specific torque values for critical fasteners.
Drivetrain Specifications
Drivetrain specifications are addressed in this section, covering the clutch, drive chain, and gear shifting mechanisms. It provides inspection criteria and adjustment procedures to maintain optimal drivetrain function and longevity.
Reassembly Procedures
Reassembly procedures are specified for all major components, following disassembly. This ensures correct installation and alignment, crucial for the longevity and performance of the Suzuki GN250.
Service Intervals
Service intervals are documented for all regular maintenance tasks, helping owners and technicians stay on schedule with upkeep. This includes recommended intervals for oil changes, filter replacements, and various inspections.
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