1981-1998 Suzuki Katana GSX400F Service Manual

Wiring diagrams, specifications, and repair sequences for the Suzuki Katana GSX400F. Includes detailed information on engine, chassis, and electrical systems. Publication 99500-34032-01E.

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Document Details

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Document Number / Seller:
24621 / Michael Henry
File Size:
39.34 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Aug 30, 2025

Models Covered & Key Technical Specifications

Advanced Overhaul Diagnostic Manual: Bike Suzuki Katana GSX400F manual in PDF, 1981-1998 edition Assembly-Guide

Bike Katana, GSX400F (99500-34032-01E) -- 1981-1998 Reference-Catalog for Module | Series Module.

  • Verified Shipping Weight: 179 kg establishes the total operational weight Architecture.
  • Engineered Print Quality: For pristine visual output, 1200 dpi defines the maximum resolution Norms.
  • Principal Assembly Torques: For precise component fitting, 20 N-m signifies the primary head bolt torque Bounds.
  • Advanced Adjustment Range: The formatter board requires 64 MB for standard operation Topology.
  • Defined Generation Capacity: The electrical system is designed for 12 V, 43.2 KC (12 Ah) battery charging Standards.
  • General Form Factor: The overall length reaches 2105 mm Parameters.

Professional Workshop Service Manual & Technical Specifications

Advanced Overhaul Diagnostic Manual: Bike Suzuki Katana GSX400F manual in PDF, 1981-1998 edition Assembly-Guide

Reference-Category: Bike / Motorcycle Logic // Design-Core: Bike / GSX400F Logic // Reference-Category: Technical-details.

Service-Nexus Diagnostic-Logic Context
GENERAL INFORMATION Technical Specifications Procedures
PERIODIC MAINTENANCE AND TUNE-UP PROCEDURES Periodic Servicing Schedules
SERVICING ENGINE Engine Components Reassembly
FUEL AND LUBRICATION SYSTEM Fuel & Lubrication Systems
ELECTRICAL SYSTEM Charging and Ignition Diagrams

The service manual covers general information, periodic maintenance schedules, engine servicing, fuel and lubrication systems, electrical systems, chassis components, servicing information, and specific model variants. This document provides a fundamental overview of the motorcycle's systems and procedures.

Repair information is provided for the engine, including disassembly, reassembly, and component inspection.

The document includes coverage of the fuel and lubrication systems, detailing carburetor specifications, float height adjustment, and lubrication flow.

Brake system specifications are included for both front and rear brakes, covering pad replacement, caliper disassembly, and fluid maintenance.

Safety procedures are documented for general operations and handling of specific components, emphasizing caution and proper techniques.

Fluid capacities are listed for various components, including engine oil, front fork oil, and fuel tank reserve, ensuring correct fluid levels are maintained.

FAQ

What **necessary** procedures and electrical values are documented for the ignition system? keyboard_arrow_down

Ignition timing specifications include 15° B.T.D.C. below 1,650 r/min and 35° B.T.D.C. above 3,500 r/min, with specific details provided for checking and adjusting the timing.

Determine the **recommended** calibration settings for the carburetors. keyboard_arrow_down

Balancing carburetors involves setting the engine to run at 1,750 r/min and using a carburetor balancer gauge to synchronize the four units, with specific steps for adjusting valve screws A, B, and C.

What **calibrated** clearance measurements are specified for the engine's valve train? keyboard_arrow_down

Valve clearance specifications for both intake and exhaust valves are 0.08 - 0.13 mm when cold, with instructions on using a thickness gauge and tappet adjust driver for adjustment.

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Reviews (3)

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New
The manual is detailed and easy to follow. I had a minor issue with the download link, but customer support responded quickly and resolved it. Very satisfied!
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This manual has been a lifesaver for my GSX400F. The download process was smooth, and I received the email with the link almost immediately. Highly recommend!
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Rated 4 out of 5 stars