1986-1990 Suzuki GV1400 Cavalcade GD, GT Service Manual
Covers the 1986-1990 Suzuki GV1400 Cavalcade GD and GT models, including engine, shaft drive, cooling system, fuel and lubrication, and chassis systems. Ref: 99500-39052-01E
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Sample pages from the 1986-1990 Suzuki GV1400 Cavalcade GD, GT Service Manual manual
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Suzuki Models Covered & Key Technical Specifications
Models: Suzuki GV1400 Cavalcade Sub-models / Variants: GV1400GD, GV1400GT, GV1400GCH, GV1400GDH, GV1400GCJ, GV1400GDJ, GV1400GCL, GV1400GDL Trade Names: Cavalcade Build Years: 1986–1990 Technical Data:
- Engine: Four-stroke, water-cooled, DOHC, 82-degree V-four, 1360 cc
- Transmission: 5-speed constant mesh with shaft drive
- Cooling system capacity: 3600 ml (3.8/3.2 US/Imp qt)
- Engine oil capacity: 3.2 L (3.4 US qt) at change
- Spark plug: N.D. X22EPR-GL
- Idle speed: 950 ± 100 r/min
- Fuel tank capacity: 23 L (6.1/5.1 US/Imp gal)
- Valve clearance (intake/exhaust): 0.35 mm (0.014 in) service limit
Suzuki Manual Features & Content Preview
Suzuki GV1400 Cavalcade 1986–1990 Service Manual Features
- Covers 1986–1990 Suzuki GV1400 Cavalcade models, including the GD, GT, and specific GCH/GDH, GCJ/GDJ, and GCL/GDL production-year variants.
- Official Suzuki Motor Corporation publication P/N 99500-39052-01E, copyright 1990.
- Contains 12 detailed chapters, complete with wiring schematics, torque specification tables for chassis and engine components, and cross-reference charts for service intervals.
- Delivered as a direct download the moment payment clears.
- OCR text layer lets you jump to a torque spec by keyword.
- This 1990 edition serves as the master factory reference for the full 1986–1990 production cycle of the 1360cc V-four engine and associated shaft-drive systems.
Technical Documentation Scope
The 1986–1990 Suzuki GV1400 Cavalcade service manual organizes technical information into twelve distinct groups. The document structure begins with general identification, including serial number locations for both frame and V-four engine, followed by comprehensive maintenance and tune-up intervals for electrical, fuel, and lubrication systems. Detailed chapters document engine disassembly, cooling system maintenance, and chassis servicing, while specific sections focus on the unique technical requirements of the GT and GD variants, including the Leveling system and cruise control configurations.
Engine and Chassis Specification Preview
Engine cooling system capacity for the 1986–1990 Suzuki GV1400 is documented at 3600 ml in the specification table. Crankcase securing nuts are rated at 115 N·m within the internal engine torque data. Valve clearance for the intake and exhaust is listed at 0.35 mm service limit in the cylinder head section. The manual provides detailed inspection and assembly procedures for the TSCC-equipped V-four power plant, including piston-to-cylinder tolerances, crankshaft journal bearing selection, and valve seat width specifications. what an OEM service publication covers includes assembly torque values for head bolts, clutch sleeve nuts, and front fork components to ensure accurate component fitment. Reference only — always consult a certified technician before performing service on this equipment.
An official Suzuki OEM service manual covering the 1986–1990 Suzuki GV1400 Cavalcade, documenting engine, chassis, electrical, and cooling system specifications for the full range of GD and GT manufacturing variants.
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