1986-1990 Suzuki GV1400 Cavalcade GD, GT Service Manual

Covers the 1986-1990 Suzuki GV1400 Cavalcade GD and GT models, including engine, shaft drive, cooling system, fuel and lubrication, and chassis systems. Ref: 99500-39052-01E

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Document Details

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Document Number / Seller:
24626 / Stephanie Edwards
File Size:
178.49 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Sep 11, 2025

Models Covered & Key Technical Specifications

Suzuki GV1400 Cavalcade (99500-39052-01E) -- 1986-1990 Service Manual | Motorcycle Suzuki.

  • Verified Twist Specifications: For proper assembly, 7-26 N-m is the specified limit.
  • Engineered Capacity Limits: The cooling system requires 3600 ml (3.8/3.2 US/Imp qt).
  • Principal Measurement Bounds: The valve stem end face requires a 0.03 mm clearance.
  • Advanced Environmental Range: Operation is recommended between 0-40°C (32-104°F).
  • Defined Rotation Data: 115 N·m is rated at for crankcase securing nuts.
  • General Moment Values: The primary file storage medium provides 178.49 MB.

Professional Workshop Service Manual & Technical Specifications

Multi-System Field Parts Manual: Motorcycle Suzuki GV1400 Cavalcade repair manual, 1986-90 edition Powertrain-Manual

System-Identifier: 1986-1990 Suzuki GV1400 / Validation-Data: Motorcycle / Engine Logic // System-Identifier: 1986-1990 Suzuki GV1400 Cavalcade GD / GT // Technical-Details: Comprehensive coverage provided.

Metric Rating Architecture
Design Imaging Specs: 178.49 MB provides the primary file storage Medium. Advanced Coupling Torques: For proper assembly, 7-26 N-m is the specified limit.
Calibrated Fill Levels: The cooling system requires 3600 ml (3.8/3.2 US/Imp qt) Documented Assembly Gap: The valve stem end face requires a 0.03 mm clearance.
Prescribed Ambient Limits: Operation is recommended between 0-40°C (32-104°F). Engineered Precision Specs: 115 N·m is rated at for crankcase securing nuts.

Technical content addresses the following areas:

Steering component information is provided for

This section details the steering head and front fork systems, including inspection and adjustment procedures. It covers steering bearing pre-load adjustments and front fork assembly specifications, ensuring optimal handling and control.

Inspection guidelines are provided for

Comprehensive inspection procedures are outlined for various components, including the engine, chassis, electrical system, fuel, and lubrication systems. This ensures timely identification of potential issues and maintains peak performance.

Alignment specifications are included for

Detailed alignment specifications are provided for critical components such as the drive shaft, gears, and the final drive bevel gears, ensuring proper meshing and smooth power transfer.

Reference data is included for

This manual contains extensive reference data, including detailed exploded views of major assemblies like the engine and shaft drive, along with part numbers and technical specifications for all listed components.

This manual covers

The document meticulously documents torque specifications for crankcase bolts to ensure proper bearing preload accuracy, crucial for engine longevity and performance.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.03 mm (0.001 in) is the service limit for valve stem end clearance, and 0.05 mm (0.002 in) for valve stem runout.

Specify the **standard** torque specifications. keyboard_arrow_down

7-26 N-m (5.0-19.0 lb-ft) is the torque specification for secondary gear case bolts, and 20-25 N-m (14.5-19.0 lb-ft) for the final drive bevel gear case bolts.

What is the **necessary** safety precautions? keyboard_arrow_down

When working with the fuel system, treat gasoline with extreme care as it is very explosive. Ensure proper ventilation and avoid any ignition sources.

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Reviews (2)

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This manual is a lifesaver for maintaining my Suzuki GV1400. The download process was smooth, and the email with the link arrived promptly! Highly recommend it.
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New
The service manual has everything I need for my Cavalcade. I had a question, and their support team responded quickly and was very helpful. A must-have!