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2004-2005 Suzuki VZ1600 Marauder shop manual Preview image 1
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2004-2005 Suzuki VZ1600 Marauder shop manual

Models covered in this manual:

VZ1600 Marauder, Boulevard M95 / Suzuki Motor Corporation

  • 2004 Suzuki VZ1600 Marauder
  • 2005 Suzuki VZ1600 Marauder

Engine specs: 1552.0 cc (94.70 cubic inches), V2, four-stroke, 9.0:1, 102.0 x 95.0 mm (4.0 x 3.7 inches), 4 valves per cylinder, Single Overhead Cams (SOHC), liquid cooled, 5-speed.

File specifications

File size: 21.69 MB
File type: ZIP
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 0.44 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  1. General Precautions
  2. Serial Number Location
  3. Model Identification
  4. Specifications
  5. Torque Specifications

PERIODIC MAINTENANCE

  1. Maintenance Schedule
  2. Lubrication Points
  3. Maintenance Procedures

ENGINE

  1. Engine General Information
  2. Engine Removal and Installation
  3. Cylinder Head and Valve
  4. Cylinder and Piston
  5. Crankshaft and Transmission

FUEL SYSTEM

  1. Fuel System Overview
  2. Fuel Tank and Lines
  3. Carburetor
  4. Fuel Pump

LUBRICATION SYSTEM

  1. Lubrication System Overview
  2. Oil Pump
  3. Oil Filter
  4. Oil Cooler

COOLING SYSTEM

  1. Cooling System Overview
  2. Radiator and Hoses
  3. Water Pump
  4. Thermostat

IGNITION SYSTEM

  1. Ignition System Overview
  2. Spark Plugs
  3. Ignition Coil
  4. Ignition Timing

STARTING SYSTEM

  1. Starting System Overview
  2. Starter Motor
  3. Starter Relay
  4. Battery

CHARGING SYSTEM

  1. Charging System Overview
  2. Alternator
  3. Voltage Regulator
  4. Battery

EXHAUST SYSTEM

  1. Exhaust System Overview
  2. Exhaust Pipes
  3. Muffler
  4. Exhaust Gasket

DRIVE TRAIN

  1. Drive Train Overview
  2. Clutch
  3. Drive Shaft
  4. Final Drive

SUSPENSION

  1. Suspension System Overview
  2. Front Suspension
  3. Rear Suspension
  4. Swingarm

BRAKES

  1. Brake System Overview
  2. Front Brake
  3. Rear Brake
  4. Brake Fluid

WHEELS AND TIRES

  1. Wheels and Tires Overview
  2. Wheel Removal and Installation
  3. Tire Replacement
  4. Wheel Balancing

STEERING

  1. Steering System Overview
  2. Handlebar
  3. Steering Stem
  4. Steering Adjustment

FRAME

  1. Frame Overview
  2. Frame Inspection
  3. Frame Repair
  4. Frame Alignment

ELECTRICAL SYSTEM

  1. Electrical System Overview
  2. Wiring Diagrams
  3. Lighting System
  4. Switches and Relays

BODY AND ACCESSORIES

  1. Body Panels
  2. Seat and Footrest
  3. Accessories
  4. Windshield

TROUBLESHOOTING

  1. General Troubleshooting
  2. Engine Troubleshooting
  3. Electrical Troubleshooting
  4. Brake Troubleshooting
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