Shop-Grade Suzuki VZ1600 manual, 2004-2008 edition
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Models Covered & Key Technical Specifications
VZ1600 Marauder, Boulevard M95 / Suzuki Motor Corporation
- 2004-2008 Suzuki VZ1600 Marauder
Professional Workshop Service Manual & Technical Specifications
Table of Contents
GENERAL INFORMATION
- General Precautions
- Serial Number Location
- Model Identification
- Specifications
- Torque Specifications
PERIODIC MAINTENANCE
- Maintenance Schedule
- Lubrication Points
- Maintenance Procedures
ENGINE
- Engine General Information
- Engine Removal and Installation
- Cylinder Head and Valve
- Cylinder and Piston
- Crankshaft and Transmission
FUEL SYSTEM
- Fuel System Overview
- Fuel Tank and Lines
- Carburetor
- Fuel Pump
LUBRICATION SYSTEM
- Lubrication System Overview
- Oil Pump
- Oil Filter
- Oil Cooler
COOLING SYSTEM
- Cooling System Overview
- Radiator and Hoses
- Water Pump
- Thermostat
IGNITION SYSTEM
- Ignition System Overview
- Spark Plugs
- Ignition Coil
- Ignition Timing
STARTING SYSTEM
- Starting System Overview
- Starter Motor
- Starter Relay
- Battery
CHARGING SYSTEM
- Charging System Overview
- Alternator
- Voltage Regulator
- Battery
EXHAUST SYSTEM
- Exhaust System Overview
- Exhaust Pipes
- Muffler
- Exhaust Gasket
DRIVE TRAIN
- Drive Train Overview
- Clutch
- Drive Shaft
- Final Drive
SUSPENSION
- Suspension System Overview
- Front Suspension
- Rear Suspension
- Swingarm
BRAKES
- Brake System Overview
- Front Brake
- Rear Brake
- Brake Fluid
WHEELS AND TIRES
- Wheels and Tires Overview
- Wheel Removal and Installation
- Tire Replacement
- Wheel Balancing
STEERING
- Steering System Overview
- Handlebar
- Steering Stem
- Steering Adjustment
FRAME
- Frame Overview
- Frame Inspection
- Frame Repair
- Frame Alignment
ELECTRICAL SYSTEM
- Electrical System Overview
- Wiring Diagrams
- Lighting System
- Switches and Relays
BODY AND ACCESSORIES
- Body Panels
- Seat and Footrest
- Accessories
- Windshield
TROUBLESHOOTING
- General Troubleshooting
- Engine Troubleshooting
- Electrical Troubleshooting
- Brake Troubleshooting
Engine specs: 1552.0 cc (94.70 cubic inches), V2, four-stroke, 9.0:1, 102.0 x 95.0 mm (4.0 x 3.7 inches), 4 valves per cylinder, Single Overhead Cams (SOHC), liquid cooled, 5-speed.
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