2008 Husqvarna SM 610 / TE 610IE Service Manual

This comprehensive service manual covers the SM 610 and TE 610IE models, detailing procedures for engine overhaul, transmission, and electrical systems. Ref: 8000 A7918.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Husqvarna Models Covered & Key Technical Specifications

Models: SM 610, TE 610 I.E.
Sub-models / Variants: 39KW, 22KW, TE 610 E
Build Years: 2007–2008
Serial Numbers: ZCGA1AFEKP7V400000, ZCGA101AB7006000, ZCGA1EAEKP7V300000, ZCGA101AA7006000
Technical Data:

  • Engine: 4-stroke, single cylinder
  • Engine Displacement: 576.28 cc (35.15 cu. in.)
  • Bore / Stroke: 98 mm / 76.4 mm (3.85 in. / 3.01 in.)
  • Compression Ratio: 11:1
  • Valve Clearance (Cold): 0.05 mm (0.002 in.) intake and exhaust
  • Spark Plug: NGK CPR8E
  • Spark Plug Gap: 0.55–0.65 mm (0.022–0.026 in.)
  • Lubrication: Forced type with lobe twin-pump
  • Gearbox: 6-speed constant mesh
  • Clutch: Multi-plate in oil bath
  • Front Suspension: Marzocchi upside-down telehydraulic fork, 45 mm diameter
  • Engine Oil Capacity: 1.35 liters (oil replacement)
Technical Specifications
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Document Number / Seller:
24649 / Joseph Wilson
File Size:
61.75 MB
File Type:
ZIP
Language:
English, Italian, French, German and Spanish, multi-language
Pages:
503
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Feb 3, 2025

Husqvarna Manual Features & Content Preview

Inside the 2008 Husqvarna SM 610 and TE 610 I.E. Service Manual

  • Covers 2008 Husqvarna SM 610 and TE 610 I.E. motorcycles, including 39KW and 22KW power variants
  • Original Husqvarna workshop publication P/N 8000 A7918, February 2007 edition
  • Contains detailed technical specifications, periodic maintenance schedules, and system-specific troubleshooting diagnostic tables
  • Includes torque specifications for engine fasteners, fork oil levels, and drive chain adjustment parameters
  • Laid out for standard letter and A4 printing
  • Indexed PDF search covers every chapter and appendix
  • This official publication provides the baseline engine, chassis, and electronic fuel injection settings required for the 2007–2008 Husqvarna build cycle

Document Structure and Technical Scope

The 2008 Husqvarna SM 610 and TE 610 I.E. workshop manual is structured to assist authorized service personnel with maintenance and overhaul procedures. The manual organizes technical content into specific sections covering the single-cylinder engine, cooling systems, fuel injection components, and electrical architecture, including the digital instrument cluster. It details disassembly sequences for the engine and chassis, alongside comprehensive suspension tuning parameters for the Marzocchi front forks and Sachs rear shock absorbers.

Specification Highlights

Engine data includes bore and stroke dimensions of 98 mm by 76.4 mm, resulting in a displacement of 576.28 cc. Cylinder head nut torque is specified at 8 Nm in the engine assembly section. Intake and exhaust valve clearances for a cold engine are listed at 0.05 mm. The cooling system capacity for the 2008 Husqvarna SM 610 is documented at 1.35 liters. Understanding what an OEM service publication covers assists in planning major maintenance tasks like filter changes or valve adjustments. Engine oil for the 2008 Husqvarna TE 610 I.E. requires 1.35 liters during a standard change, utilizing AGIP RACING 4T 10W60 oil.

Reference only — always consult a certified technician before performing service on this equipment. An official 503-page Husqvarna OEM workshop manual covering the 2008 SM 610 and TE 610 I.E. models, documenting engine, chassis, electrical, and fuel-injection specifications for the specified model years.

Manual FAQ, Purchase & Download Details

Does this service manual provide exploded views and connector pinouts for the 2008 Husqvarna SM 610 and TE 610IE electrical systems? keyboard_arrow_down

Manual includes detailed electrical system sections that contain diagrams, connector pinout references, and component specifications for the fuel injection and electronic systems.

Can I preview whether this document includes technical specifications like fluid capacities or valve clearance references? keyboard_arrow_down

Specification tables in the manual cover technical data including engine oil capacity, valve clearance references with cold engine settings, and fuel system type details.

Are the tightening torque settings for the cylinder head and other major engine components included in this PDF? keyboard_arrow_down

Document lists authorized torque data for various assemblies, including cylinder head nut settings and other essential fasteners, located in the technical specification sections.

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