2008 Husqvarna SM 610 / TE 610IE Factory Service & Repair Manual (P/N 8000 A7918)
503 Pages • 61.75 MB • Printable PDFs (ZIP Download)
Husqvarna Models Covered & Key Technical Specifications
Models: SM 610, TE 610 I.E.
Sub-models / Variants: 39KW, 22KW, TE 610 E
Model Years: 2007–2008
Serial Numbers: ZCGA1AFEKP7V400000, ZCGA101AB7006000, ZCGA1EAEKP7V300000, ZCGA101AA7006000
Technical Data:
- Engine: 4-stroke, single cylinder
- Engine Displacement: 576.28 cc (35.15 cu. in.)
- Bore / Stroke: 98 mm / 76.4 mm (3.85 in. / 3.01 in.)
- Compression Ratio: 11:1
- Valve Clearance (Cold): 0.05 mm (0.002 in.) intake and exhaust
- Spark Plug: NGK CPR8E
- Spark Plug Gap: 0.55–0.65 mm (0.022–0.026 in.)
- Lubrication: Forced type with lobe twin-pump
- Gearbox: 6-speed constant mesh
- Clutch: Multi-plate in oil bath
- Front Suspension: Marzocchi upside-down telehydraulic fork, 45 mm diameter
- Engine Oil Capacity: 1.35 liters (oil replacement)
Husqvarna Manual Features & Content Preview
- Covers the 2008 Husqvarna SM 610 and TE 610 I.E. models, including both the 39KW and 22KW power variants
- Original Husqvarna workshop publication (P/N 8000 A7918, February 2007 edition)
- Spans 503 pages formatted for standard Letter and A4 printing
- Provides factory baseline settings for the engine, chassis, and electronic fuel injection systems
Manual Layout and Content Structure
This factory publication is structured to support professional service personnel with routine maintenance schedules and complete overhaul reference data. It breaks down the motorcycle's systems into dedicated chapters covering the single-cylinder engine, cooling components, and the digital instrument cluster. You will find complete disassembly sequences alongside advanced suspension tuning parameters for the Marzocchi front forks and Sachs rear shock absorbers. For shop efficiency, the electrical architecture section helps technicians confidently isolate faults prior to any component repair. Always ensure that a certified technician reviews the system diagnostics before performing service on high-voltage or critical driveline equipment.
Key Technical Specifications
The reference data provides exact factory tolerances to assist with ongoing maintenance. Engine dimensions are documented with a 98 mm bore by 76.4 mm stroke, yielding a total displacement of 576.28 cc. During engine reassembly, mechanics can reference the specific 8 Nm cylinder head nut torque requirement. Preventative maintenance tables outline intake and exhaust valve clearances at 0.05 mm for a cold engine. Fluid capacities are clearly charted, noting 1.35 liters for the cooling system and an identical 1.35 liters of AGIP RACING 4T 10W60 oil required for a standard oil change on the TE 610 I.E.
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