2008 Husqvarna SM 610 / TE 610IE Service Manual
This comprehensive service manual covers the SM 610 and TE 610IE models, detailing procedures for engine overhaul, transmission, and electrical systems. Ref: 8000 A7918.
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Sample pages from the 2008 Husqvarna SM 610 / TE 610IE Service Manual manual
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Husqvarna Models Covered & Key Technical Specifications
Models: SM 610, TE 610 I.E.
Sub-models / Variants: 39KW, 22KW, TE 610 E
Build Years: 2007–2008
Serial Numbers: ZCGA1AFEKP7V400000, ZCGA101AB7006000, ZCGA1EAEKP7V300000, ZCGA101AA7006000
Technical Data:
- Engine: 4-stroke, single cylinder
- Engine Displacement: 576.28 cc (35.15 cu. in.)
- Bore / Stroke: 98 mm / 76.4 mm (3.85 in. / 3.01 in.)
- Compression Ratio: 11:1
- Valve Clearance (Cold): 0.05 mm (0.002 in.) intake and exhaust
- Spark Plug: NGK CPR8E
- Spark Plug Gap: 0.55–0.65 mm (0.022–0.026 in.)
- Lubrication: Forced type with lobe twin-pump
- Gearbox: 6-speed constant mesh
- Clutch: Multi-plate in oil bath
- Front Suspension: Marzocchi upside-down telehydraulic fork, 45 mm diameter
- Engine Oil Capacity: 1.35 liters (oil replacement)
Husqvarna Manual Features & Content Preview
Inside the 2008 Husqvarna SM 610 and TE 610 I.E. Service Manual
- Covers 2008 Husqvarna SM 610 and TE 610 I.E. motorcycles, including 39KW and 22KW power variants
- Original Husqvarna workshop publication P/N 8000 A7918, February 2007 edition
- Contains detailed technical specifications, periodic maintenance schedules, and system-specific troubleshooting diagnostic tables
- Includes torque specifications for engine fasteners, fork oil levels, and drive chain adjustment parameters
- Laid out for standard letter and A4 printing
- Indexed PDF search covers every chapter and appendix
- This official publication provides the baseline engine, chassis, and electronic fuel injection settings required for the 2007–2008 Husqvarna build cycle
Document Structure and Technical Scope
The 2008 Husqvarna SM 610 and TE 610 I.E. workshop manual is structured to assist authorized service personnel with maintenance and overhaul procedures. The manual organizes technical content into specific sections covering the single-cylinder engine, cooling systems, fuel injection components, and electrical architecture, including the digital instrument cluster. It details disassembly sequences for the engine and chassis, alongside comprehensive suspension tuning parameters for the Marzocchi front forks and Sachs rear shock absorbers.
Specification Highlights
Engine data includes bore and stroke dimensions of 98 mm by 76.4 mm, resulting in a displacement of 576.28 cc. Cylinder head nut torque is specified at 8 Nm in the engine assembly section. Intake and exhaust valve clearances for a cold engine are listed at 0.05 mm. The cooling system capacity for the 2008 Husqvarna SM 610 is documented at 1.35 liters. Understanding what an OEM service publication covers assists in planning major maintenance tasks like filter changes or valve adjustments. Engine oil for the 2008 Husqvarna TE 610 I.E. requires 1.35 liters during a standard change, utilizing AGIP RACING 4T 10W60 oil.
Reference only — always consult a certified technician before performing service on this equipment. An official 503-page Husqvarna OEM workshop manual covering the 2008 SM 610 and TE 610 I.E. models, documenting engine, chassis, electrical, and fuel-injection specifications for the specified model years.
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