1972-1973 Yamaha RD250, RD350, DS7, R5C Service Manual

Diagnostic procedures and component service for RD250/RD350/DS7/R5C: engine, transmission, chassis, electrical systems. SVM-360-0800-20

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Document Details

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Document Number / Seller:
24684 / Paul Jackson
File Size:
10.80 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
May 7, 2025

Models Covered & Key Technical Specifications

Yamaha RD250/350/DS7/R5C (SVM-360-0800-20) - 1972-1973 This Service Manual | Yamaha Motorcycle Edition.

  • Maximum Assembly Gap: 0.25 mm indicates the specified tolerance for component fitment Dynamics.
  • Universal Load Capacity: For primary drive gear, 23 T dictates the load bearing capability.
  • Fundamental Thermal Envelope: 15-30C defines the ideal operating temperature Range.
  • Specific Size Parameters: 3.00-18 PR describes the front tire dimensions Specification.
  • Published Fastening Values: 60-100 kg-cm represents the specified torque for bridge bolts Measurement.
  • System Running Clearance: 0.02 mm measures the maximum allowable end play for the crankshaft Standards.

Professional Workshop Service Manual & Technical Specifications

In-Depth Specification Operator's Manual: Yamaha RD250/350/DS7/R5C Service Manual - PDF for easy repairs, 1972-73 Electrical-Reference

System-Coverage: 1972-1973 Yamaha RD250, RD350, DS7, R5C // Model-Specs: Motorcycle / Engine, Chassis, Electrical Logic // System-Coverage: Technical Documentation.

Consistently requiring...

Engine Service Procedures: Yamaha RD250/350/DS7/R5C

The service manual covers engine components, including cylinder porting, engine assembly, clutch, primary drive gear, transmission, and kick starter systems. Methodical maintenance procedures are outlined.

Chassis Systems and Procedures

Explains front and rear wheel servicing, disc brake construction and operation, and front fork disassembly. Covers tire inflation and rear cushion maintenance.

Electrical System Documentation

Details the charging system, including regulators and rectifiers, as well as the ignition system, covering breaker points, condensers, and spark plugs.

Metric Rating Calibration-Standards
Front tire size 3.00-18 PR Standard
Primary drive gear 23T Measurement
Max end play 0.02 mm Tolerance Specification
Bridge bolt torque 60-100 kg-cm Specification
Front brake caliper torque 750-950 kg-cm Calibration
Rear brake caliper torque 130-180 kg-cm Standard

Troubleshooting and Diagrams

Provides detailed circuit diagrams for both RD250/350 and R5C/DS7 models, aiding in electrical troubleshooting. Includes conversion tables and an IBM parts order system.

FAQ

What are the **proper** clearance measurements for the crankshaft end play? keyboard_arrow_down

0.02 mm is the maximum allowable crankshaft end play.

Specify the **standard** torque specifications for the front brake caliper bolts. keyboard_arrow_down

750-950 kg-cm is the specified torque for front brake caliper bolts.

What is the **necessary** procedure for checking the front wheel bearing's condition? keyboard_arrow_down

Check the front wheel bearing for wear or damage, ensuring it spins freely. Replace if any play is detected. Data is detailed on page 85.

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This manual is incredibly detailed and easy to follow. The download process was seamless, and I received the link almost instantly. Highly recommend it to anyone working on their Yamaha!