2003-2006 Yamaha Kodiak 450 Hunter 4WD Service Manual
This Yamaha Kodiak 450 Hunter 4WD service manual covers engine, chassis, and electrical system diagnostics, removal sequences, and maintenance procedures. Includes part number YFM450FAT.
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Sample pages from the 2003-2006 Yamaha Kodiak 450 Hunter 4WD Service Manual manual
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Models Covered & Key Technical Specifications
2003-2006 Yamaha Kodiak 450 Hunter 4WD (YFM450FAT)
A complete service manual providing detailed instructions for maintenance and repair procedures for your ATV.
- Nominal Play Limits: 0.1 – 0.3 mm (0.004 – 0.012 in) defines the maximum allowable backlash for the middle gear Sequences.
- Principal Electrical Specs: 12 V 18 Ah establishes the standard battery capacity Baseline.
- Rated Cooling System: The radiator capacity is 1.32 L (1.16 Imp qt, 1.40 US qt) for optimal cooling Requirements.
- Calibrated Carburetion: The pilot jet size is #17.5 for consistent fuel delivery Threshold.
- Documented Drive Train: The final drive gear oil capacity is 0.16 L (0.14 Imp qt, 0.17 US qt) for proper lubrication Mapping.
- Design Chassis Specs: The front brake type is dual disc configuration for effective stopping Parameters.
Professional Workshop Service Manual & Technical Specifications
Definitive Technical Shop Manual: Yamaha YFM450FAT Kodiak 450 Hunter 4WD Service Manual (2003-2006) PDF Information-Suite
System-Identifier: YFM450FAT / Kodiak 450 Hunter // Unit-Designations: ATV / 4WD Logic // System-Identifier: Service Manual
Specifications
| Specification | Baseline | Context |
|---|---|---|
| Engine Type | Liquid-cooled 4-stroke, SOHC | Forward-inclined single cylinder |
| Displacement | 421 cm3 | N/A |
| Bore x Stroke | 84.5 x 75.0 mm (3.33 x 2.95 in) | N/A |
| Compression Ratio | 10:1 | N/A |
| Max Traveling Speed (4WD-Lock) | 35 km/h (22 mph) | Affected by steering maneuverability |
| Front Tire Pressure (Recommended) | 25 kPa (3.6 psi) | Cold tire pressure for optimal handling |
| Rear Tire Pressure (Recommended) | 25 kPa (3.6 psi) | Cold tire pressure for optimal handling |
Integrated service sections encompass:
Engine Maintenance and Specifications
Chassis Adjustments and Component Checks
Electrical System Diagnostics and Repair
Drive Train Troubleshooting and Servicing
Cooling System Maintenance and Diagrams
Integrated service sections encompass detailed procedures for engine maintenance, chassis adjustments, electrical system diagnostics, drive train troubleshooting, and cooling system upkeep. The manual documents torque specifications for critical engine components to ensure proper vibration dampening.
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