1997 Ski-Doo Snowmobile Service Manual: Tundra II LT, Touring E/E LT/LE/SLE, Formula S/SL, Skandic 380 & 500

This 1997 Ski-Doo Shop Manual Volume 1 covers the Tundra II LT, Touring E/E LT/LE/SLE, Formula S/SL, and Skandic 380/500 models. Ref: 414827600

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Document Details

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Document Number / Seller:
28166 / Ashley Morgan
File Size:
70.11 MB
File Type:
PDF
Language:
English
Pages:
918
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Dec 31, 2025

Models Covered & Key Technical Specifications

1997 Ski-Doo Service Manual: Tundra II LT, Touring E/E LT/LE/SLE, Formula S/SL, Skandic 380 & 500

Tundra II LT / S-Series (414827600) | Service Manual Packet.

  • Engine Dimensions: 0.08 mm (.003 in) establishes the maximum cylinder taper Tolerance.
  • Pulley Distance: For precise operation, 37.0 mm (1.460 in) is the nominal pulley distance Baseline.
  • Belt Width (New): 33.3 mm (1-5/16’’) defines the new drive belt width Requirement.
  • Ignition Timing: For optimal performance, timing must be checked when the engine is cold Framework.
  • Chaincase Oil: 200 mL (7 fl. oz) is the specified chaincase oil Capacity.
  • Drive Belt Deflection: 32 ± 5 mm (1-1/4 ± 13/64 in) represents the drive belt deflection Threshold.

Professional Workshop Service Manual & Technical Specifications

Thorough Maintenance Manual: Ski-Doo Tundra II LT, Touring E/E LT/LE/SLE, Formula S/SL, Skandic 380 & 500 (1997) Repair-Index

Operational-Scope: All Models / Series-Validation: Snowmobile / Service-Level: Complete Coverage.

Component Operational-Logic Calibration-Data
Drive Belt 33.3 mm (1-5/16'') 30 mm (1-3/16'')
Drive Pulley 95 N•m (70 lbf•ft) 128 N•m (95 lbf•ft)
Driven Pulley 5 N•m (44 lbf•in) 13 N•m (115 lbf•in)
Engine 48 N•m (35 lbf•ft) 22 N•m (16 lbf•ft)
Chaincase 45 to 75 N•m (33 to 55 lbf•ft) 53 N•m (39 lbf•ft)
Ignition System 27 (20) N•m (lbf•ft) 90 N•m (66 lbf•ft)

Cataloging major assemblies into Engine, Transmission, and Electrical systems, this comprehensive document provides detailed procedures for maintenance, troubleshooting, and repair across various Ski-Doo models. It outlines specific steps for engine servicing, including lubrication and cooling systems, along with detailed sections on the drive belt, pulleys, chaincase, and gearbox. Electrical system components such as ignition timing, spark plugs, and batteries are also thoroughly covered to ensure optimal performance and longevity of your Ski-Doo.

Engine Removal and Installation: The engine removal and installation procedures detail the systematic process for disassembling and reassembling the engine, covering both the 277 engine type and the 377, 443, and 503 engine types. This includes guidance on component removal, torque specifications for critical fasteners, and reassembly notes for optimal performance.

Drive Belt and Pulley System: This manual extensively documents the drive belt and pulley system, offering detailed instructions for drive belt deflection measurement and adjustment, as well as procedures for servicing the drive and driven pulleys. It covers component disassembly, inspection, assembly, and installation, ensuring the transmission system operates at peak efficiency.

Ignition System and Spark Plugs: Explore the intricacies of the ignition system with comprehensive coverage of the Nippondenso CDI and Ducati CDI systems, including detailed troubleshooting steps and diagnostic procedures. The manual also provides in-depth guidance on spark plug selection, analysis, and installation, ensuring optimal ignition performance.

Battery Servicing and Maintenance: Essential information regarding battery maintenance is provided, covering removal, cleaning, inspection, and charging procedures. It details the hydrometer test for electrolyte specific gravity and offers tips for charging both new and used batteries, ensuring a reliable power source for your vehicle.

Chaincase and Gearbox: Maintenance of the chaincase and gearbox is thoroughly explained, including procedures for removal, disassembly, inspection, and assembly. It covers critical aspects such as chain adjustment, gear ratio modification, and oil changes, ensuring the smooth and efficient operation of the transmission system.

documents torque specifications for engine components to ensure proper pivot-point integrity.

FAQ

Assess the **critical** calibration settings for the drive pulley. keyboard_arrow_down

400 RPM is the maximum engine RPM increase achievable by adjusting the calibration screw to position 6 from position 4.

What components have **required** clearance measurements? keyboard_arrow_down

0.08 mm (.003 in) is the maximum cylinder taper clearance required for all engine types.

Confirm the **specified** torque specifications for the engine. keyboard_arrow_down

48 N•m (35 lbf•ft) is the torque specification for engine support screws on the 277 engine type.

What tools are **essential** for safety precautions? keyboard_arrow_down

A timing light (P/N 529 0092 00) is essential for checking ignition timing.

Identify the **correct** lubrication requirements for the countershaft. keyboard_arrow_down

A light film of anti-seize lubricant (P / N 413 7010 00) on the shaft is required to prevent seizure.

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