Ski-Doo Formula, MX Z, Mach Z, Touring, Tundra Snowmobile 2000 Shop Manual (P/N 484 200 011, 484 200 013)

• Three-volume set in one file: a 1,034-page PDF containing Bombardier Shop Manual Volume 1, P/N 484 200 011 (460 pages); Volume 2, P/N 484 200 013 (307 pages); and Volume 3, P/N 484 200 015 (267 pages).
• S-Series and Skandic WT-Series coverage: Tundra R; Skandic 380/500/WT/SWT/WT LC; Touring E/LE/SLE/500 LC; Formula S/500 LC; Formula Deluxe 380/500/500 LC; and MX Z 440.
• CK3 and ZX Series coverage: Grand Touring 700/SE/SE Millennium Edition and 600; Formula III 700 R/800; Mach 1 R and Mach Z/Z R/Z R Millennium Edition; Formula Z and Formula Deluxe 600/700; MX Z 500/600/700 with SB, SB Black, DPM, and Millennium versions; and Summit 600/700 with SB, H.M., and Millennium versions.
• Engine removal and internal repair for the 277, 377, 443, 494, 503, 493, 593, 693, 699, and 809 types, covering top- and bottom-end work, leak testing, dimensional inspection, crankshaft checks, RAVE components, CDI, oil injection, cooling, and fuel systems.
• Clutch, brake, and gearbox procedures cover Bombardier Lite and TRA drive pulleys, driven pulleys, belt deflection, pulley distance and alignment, mechanical and hydraulic brakes, chaincases, silent chains, and two- and three-speed gearboxes, with removal, overhaul, bleeding, and adjustment work.
• Suspension and running-gear procedures distinguish torque reaction, SC-10, SC-10 II, and Skandic WT assemblies, with suspension, drive-axle, and track removal and installation; shock inspection and service; ride adjustment; track tension and alignment; and steering and ski setup.
• Troubleshooting and electrical support covers engine, fuel/oil, transmission, brake, electrical, suspension, and track faults, plus Nippondenso, Ducati, RER, MPEM, DESS, and DPM testing; ignition timing; battery and starter checks; wiring diagrams; connector views; and circuit test charts.

Bombardier states that this edition was published primarily for snowmobile mechanics already familiar with its service procedures. It is best suited to experienced technicians with the specified hand tools, special tools, and electrical test equipment. Each volume identifies Canadian, U.S., and, where applicable, European model numbers and explains the 17-digit VIN format, which helps separate similar-looking 2000 configurations before repair data or parts are selected.

Engine Repair by Family

Volume 1 separates the 277 single-cylinder and 377/443/503 fan-cooled engines, including axial-fan service, from the 494 liquid-cooled package with its rotary valve, coolant pump, and reservoir. Volume 2 covers the 699 and 809 CK3 engines, while Volume 3 handles the 493, 593, and 693 ZX engines. The chapters go through engine removal, top- and bottom-end disassembly, inspection, reassembly, leak verification, crankshaft alignment, and final installation. Carburetor circuit operation, float-level adjustment, oil-pump identification and adjustment, cooling-system leak checks and refilling, RAVE service, and DPM testing are tied to the applicable builds rather than treated as universal procedures.

Drivetrain and Chassis Repair

Transmission coverage carries pulley service through alignment, brake work, chaincase and gearbox repair, and drive-chain adjustment. Rear-suspension chapters keep the torque reaction, SC-10, SC-10 II, and Skandic WT layouts separate. The manual also flags two easy-to-miss damage risks: incorrect seal positioning in the rotary-valve/coolant-pump assembly can expose the seal spring to coolant, while incorrect rear-suspension spring-support positioning can damage the track.

Electrical Diagnosis and Reference Data

Named diagnostic and diagram material includes the Engine Leak Verification Flow Chart, RER Dual Trigger Coil CDI System Testing, S-Series RER ignition and lighting test charts, CK3 MPEM connector and test charts, Tundra R and Skandic WT wiring annexes, and the ZX wiring annex for DPM-equipped MX Z and related Summit applications. The wiring sections add terminal-location views, connector-housing identification, circuit color legends, and model-specific electrical-output tables.

Service-tool information identifies mandatory kit P/N 861 743 700 and application-specific equipment such as engine leak tester kit P/N 861 749 100, multimeter P/N 529 022 000, clutch spring compressors, pulley pullers, and alignment bars. Technical-data sections provide component torque tables, a general 8.8-grade metric fastener chart, capacities, inspection limits, clearances, belt and pulley settings, track specifications, ignition data, and electrical test values.

This set does not include the separate 1996-2000 Specification Booklet (P/N 484 200 018) or High Altitude Technical Data sheets (P/N 484 200 019) referenced for quick lookup and altitude calibration. It also does not cover dealer modifications made after manufacture. Clutch springs, moving tracks, batteries, and brake systems present serious hazards; follow the manual’s warnings and have high-risk service performed or verified by a highly skilled professional mechanic.