2000 Ski-Doo Mini Z & Mini-Z 120 Shop Manual (P/N MMR2000_113_00_02A)
Ski-Doo Models Covered & Key Technical Specifications
Models: Ski-Doo Mini Z, Mini-Z 120
Production Years: 2000–2002
Serial Numbers: 2BPS 15929 Y 1000001 (Format: Model Number, Year, Serial Number)
Technical Data:
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Engine displacement: 118.00 cc
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Compression pressure (Standard): 110–120 PSI
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Compression pressure (Service Limit): 85 PSI
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Intake valve clearance: 0.15 ± 0.02 mm (0.006 ± 0.001 in)
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Exhaust valve clearance: 0.20 ± 0.02 mm (0.008 ± 0.001 in)
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Max engine operating speed: 4000 RPM
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Piston/cylinder wall clearance: 0.015–0.05 mm
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Drive chain pitch: 12.7 mm
Ski-Doo Manual Features & Content Preview
- Details technical specifications and mechanical procedures for the 2000–2002 Ski-Doo Mini Z and Mini-Z 120 snowmobiles (484 200 017 series).
- Original OEM publication MMR2000_113_00_02A, 2000 edition.
- Features 41 exploded-view diagrams, 16 troubleshooting symptom charts, and 9 torque specification tables for engine and chassis fasteners.
- This 156-page guide delivers the official assembly, lubrication, and engine diagnostic data required to maintain the Mini Z platform.
Inside the Manual
This reference breaks down the service and maintenance requirements for the 118 cc power unit and driveline. The information spans eleven major sections, starting with required service tools and lubricants before moving into diagnostic troubleshooting charts. From there, it outlines engine removal, top-end disassembly, valve adjustments, and carburetor calibration. Final sections detail the electrical system, rear suspension, track mechanics, and steering assembly.
Engine and Chassis Specifications
Detailed reference data is integrated throughout the text, including torque settings for 8.8-grade fasteners ranging from M4 to M14. Engine compression pressure for the Mini Z is documented at 110–120 PSI, with an 85 PSI service limit. Piston-to-cylinder wall clearance is clearly specified at 0.015–0.05 mm. The guide also highlights critical maintenance intervals, such as the 10-hour dealer inspection, along with recurring maintenance manual procedures for track tensioning and drive chain lubrication.
Please keep in mind that this document contains service data for informational reference. Always follow standard shop safety protocols and refer to original manufacturer guidelines before undertaking any mechanical work.
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