2000 Ski-Doo Mini Z & Mini-Z 120 - Comprehensive Repair & Maintenance Reference
Product Gallery
Sample pages from the 2000 Ski-Doo Mini Z & Mini-Z 120 - Comprehensive Repair & Maintenance Reference manual
Purchase Information
Technical Specifications
- Document Number / Seller:
- 28179 / Dorothy Rodriguez
- File Size:
- 29.79 MB
- File Type:
- Language:
- English
- Pages:
- 156
- Printable:
- Yes
- Estimated Download Time:
- 0.61 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Snowmobile
- Brand:
- Ski-Doo
- Reviewed and Approved:
- Jan 1, 2026
Ski-Doo Models and Parts Covered in this Snowmobile Manual
- Ski-Doo Mini Z (2000-2002)
- Ski-Doo Mini Z 120 (2000-2002)
Complete Manual Information
Ski-Doo Mini Z Shop Manual - 2000-2002 Edition
This technical publication establishes the service framework for the Ski-Doo Mini Z youth snowmobile platform. Precise engine calibration is maintained through specific valve clearance intervals, while operational reliability depends on the critical application of silicone lubricant (P/N 420 897 061) to the rewind starter spring to mitigate thermal stress and component binding.
Technical Applicability & Serial Ranges
Model Year 2000 (VIN Character 'Y')
- Ski-Doo Mini Z 120 (118cc 4-Stroke OHV)
Model Year 2001 (VIN Character '1')
- Ski-Doo Mini Z 120 (118cc 4-Stroke OHV)
Model Year 2002 (VIN Character '2')
- Ski-Doo Mini Z 120 (118cc 4-Stroke OHV)
Asset Lifecycle & Operational Integrity
- Engineering specifications ensure structural compliance through the use of exact torque sequences and mandatory replacement protocols for critical locking fasteners.
- Diagnostic efficiency is enhanced via logic-based troubleshooting matrices that isolate mechanical, fuel, and electrical variances.
- Procedural accuracy is supported by high-resolution exploded views and circuit-specific wiring diagrams for rapid component identification.
Technical Documentation Metadata
- Publication Number: 484 200 017
- Document Type: Shop Manual
- Total Coverage: Engine, Drivetrain, Electrical, Chassis
System Calibration & Factory Benchmarks
Engine diagnostics rely on quantified compression thresholds, with a nominal operating range of 110-120 PSI and a mandatory service limit of 85 PSI. The transistorized magneto ignition system requires a static air gap of 0.4 ± 0.2 mm (0.016 ± 0.008 in) to ensure consistent combustion timing at the fixed 25° BTDC setting.
Visual Architecture & Navigation Maps
Technical navigation is facilitated by spatial mapping of harness connectors, utilizing a 10-point area location system ranging from the magneto interface (Area 2) to the rear seat harness (Area 9). Electrical tracing is supported by standardized color coding to prevent cross-circuit errors during harness integration.
Table of Contents
- 01 Service Tools and Products: Specialized Pullers and Chemical Lubricants.
- 02 Lubrication and Maintenance: 10-Hour Inspection and Storage Protocols.
- 03 Troubleshooting: Diagnostic Charts for Engine and Transmission.
- 04 Engine: OHV Valvetrain Adjustment and Bottom-End Service.
- 05 Transmission: Centrifugal Clutch Maintenance and Brake Calibration.
- 06 Electrical: Magneto Testing and Ignition Circuit Analysis.
- 07 Rear Suspension: Track Tensioning and Slide Rail Alignment.
- 08 Steering/Front Suspension: Toe-Out Geometry and Ski Alignment.
- 09 Body and Frame: Structural Component Removal and Installation.
- 10 Technical Data: Imperial and Metric Performance Specifications.
- 11 Wiring Diagram: Full-Scale Circuit Logic and Connector Mapping.
Operational Limits & Fluid Specifications
- Engine Lubricant: SAE 5W/30 (Volume: 0.6 L / 20.3 U.S. oz).
- Valve Lash (Cold): Intake 0.15 ± 0.02 mm / Exhaust 0.20 ± 0.02 mm.
- Ignition Component: NGK BPR6 ES (Gap: 0.7 - 0.8 mm).
- Flywheel Torque: 75 N·m (55 lbf·ft).
- Cylinder Head Torque: 24 N·m (18 lbf·ft).
- Drive Chain Slack: 3.0 to 6.0 mm (1/8 to 1/4 in).
Download Instructions for Ski-Doo Snowmobile Manual
Frequently Asked Questions - Ski-Doo Snowmobile Manual
Is this manual suitable for beginners?
Yes, this Ski-Doo manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Snowmobile maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (29.79 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Ski-Doo Snowmobile manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
Customer Reviews and Feedback
Read what our customers say about this Ski-Doo Snowmobile manual and share your own experience.
Add Comment
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Comments (3)