2001-2009 Suzuki DR-Z250 Service Manual

2001-2009 Suzuki DR-Z250 service data covering engine, chassis, and electrical systems. Includes troubleshooting and specifications for optimal performance and maintenance.

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Document Details

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Document Number / Seller:
28284 / Deborah Wilson
File Size:
127.64 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Apr 25, 2025

Models Covered & Key Technical Specifications

Suzuki DR-Z250 (2001-2009)

Pro Tuning & Service: Suzuki DR-Z250K1-K9 (2001-2009) Resource-Library | Specification Registry Record

  • Technical Resolution Data: 249 cc displacement establishes the base engine displacement volume.
  • Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Essential Power Rating: 115 kg -- signifies the base dry mass weight Threshold.
  • Advanced Memory Capacity: The electrical system requires 12V 16.2 kC for standard operation Logic.
  • Core Speed Performance: Maximum throughput reaches 10 A Parameters.
  • Engine Specifications: Overall length is 2150 mm Architecture.

Professional Workshop Service Manual & Technical Specifications

Operational Operations Service Manual: Suzuki DR-Z250 (2001-2009) Manual

Maintenance-Category: Motorcycle / System-Identifier: DR-Z250 / Maintenance-Category: Service Procedures

Assessment-Parameter Parameters Validation-Data
Engine Displacement 249 cc 15.2 cu. in
Bore 73.0 mm 2.874 in
Stroke 59.6 mm 2.346 in
Compression Ratio 10.4:1 N/A
Dry Mass 115 kg 253 lbs
Fuel Tank Capacity 10.5 L 2.8 US gal

Outlining the operational framework across Suzuki's DR-Z250 models (2001-2009), this manual details essential procedures and specifications. It provides a comprehensive overview of the motorcycle's systems, including engine, chassis, and electrical components, serving as a vital reference for maintenance and repair tasks. Effectively requiring a thorough understanding of mechanical processes, this document covers everything from basic inspections to complex overhauls.

Maintenance Procedures

Parts identification is covered for all major assemblies, including engine removal and reinstallation, carburetor servicing, and front fork disassembly. Removal procedures are documented for chassis components such as wheels, brakes, and suspension systems. Technical specifications are provided for critical engine parameters like bore, stroke, and compression ratio, ensuring adherence to factory standards. Factory specifications are documented for electrical system components, including battery testing and ignition coil resistance measurements, guaranteeing proper system function. Engine rebuild procedures are documented for internal components, offering detailed guidance for comprehensive engine servicing. Chassis component specifications cover everything from suspension settings to brake system details, providing a complete maintenance framework.

This manual documents torque specifications for critical fasteners to ensure proper joint separation prevention.

FAQ

What **necessary** electrical values are needed for the CDI unit? keyboard_arrow_down

12V is the required battery voltage for the CDI unit, with specific lead wire specifications (B/0 and B/W) needing correct connections for proper function.

Determine the **recommended** idle speed settings for the DR-Z250. keyboard_arrow_down

1600 ± 100 r/min is the recommended idle speed for E-03, 28 models, while E-33 models require 1500 ± 100 r/min for optimal performance.

What **calibrated** clearance measurements are specified for the drive chain slack? keyboard_arrow_down

30 - 45 mm (1.2 - 1.8 in) is the specified range for drive chain slack to ensure proper operation and alignment.

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