2007-2008 Yamaha Grizzly 400, YFM4FG ATV Service Manual

Complete service manual for 2007-2008 Yamaha Grizzly 400, YFM4FG. Covers engine, chassis, and electrical systems. Publication C4085-91017.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Yamaha Models Covered & Key Technical Specifications

Models: 2007 Yamaha Grizzly 400 (YFM4FG), 2008 Yamaha Grizzly 400 (YFM4FG)
Sub-models / Variants: 4WD, Electric Start, Recoil Start, Automatic V-belt Transmission
Trade Names: Grizzly 400
Build Years: 2007–2008
Serial Numbers: 5TE1, 5TE5
Technical Data:

  • Engine displacement: 401 cm³
  • Engine type: Liquid-cooled 4-stroke, SOHC single cylinder
  • Bore x stroke: 84.5 x 71.5 mm
  • Compression ratio: 10.5:1
  • Transmission type: V-belt automatic with reverse gear
  • Final drive oil: SAE 80 API GL-4 Hypoid Gear Oil
  • Tire sizes: AT25x8-12 (front), AT25x10-12 (rear)
  • Suspension: Double wishbone front, Swingarm monocross rear
  • Ignition system: D.C. C.D.I.
  • Battery capacity: 12 V 12 Ah (YTX14AH)
Technical Specifications
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Document Number / Seller:
28376 / Margaret Jones
File Size:
17.01 MB
File Type:
PDF
Language:
English
Pages:
457
Printable:
Yes
Category:
ATV
Last updated / verified
Aug 18, 2025

Yamaha Manual Features & Content Preview

Yamaha Grizzly 400 2007–2008 — Service Scope and Data

  • Covers 2007–2008 Yamaha Grizzly 400 (YFM4FG) ATV variants with liquid-cooled 401cc SOHC engine and V-belt automatic transmission
  • Official Yamaha publication, LIT-11616-series internal form documentation, first edition context for 2007–2008 model years
  • Contains 457 pages of maintenance, assembly, and technical specifications, including cooling system flow diagrams, cable routing maps, and torque charts
  • Accessible from your device as soon as the order is placed
  • Stored against your account so you can retrieve it after a hard-drive loss
  • Full-text search finds any part number in seconds
  • Laid out for standard letter and A4 printing
  • This 2007–2008 service publication is the primary factory reference for the 5TE-series Yamaha Grizzly 400 build, documenting all chassis and electrical tuning parameters

Technical and Maintenance Documentation

The 2007 Yamaha Grizzly 400 and 2008 Yamaha Grizzly 400 service manual provides structured insight into machine maintenance, engine assembly, and chassis configuration. Detailed chapters cover the liquid-cooled 401cc engine, including cylinder head inspection, valve clearance, and timing chain tensioner settings. The transmission section details V-belt replacement and secondary sheave maintenance. Electrical coverage spans the ignition system, charging system components, and full circuit diagrams for lighting and signals. The drive train section includes differential gear lash measurement and final drive servicing.

Specification Previews

Engine compression is documented at a standard 1,400 kPa at 750 r/min. Valve clearance for the intake is listed at 0.06–0.10 mm in the cylinder head specification table. Cylinder head bolt torque values are documented in a multi-stage sequence, with primary bolt tightening specified at 40 Nm. The manual contains specific torque data for hundreds of fasteners, such as the 140 Nm nut for the clutch carrier assembly. what an OEM service publication covers includes standardized lubrication points using Yamaha Bond No. 1215 and high-quality grease for oil seals and O-rings. Reference values for ignition timing are specified at 10°/1,500 r/min. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 457-page Yamaha OEM workshop manual covering the 2007–2008 Grizzly 400, documenting engine, chassis, electrical, and drive-train specifications for the 5TE-series build.

Manual FAQ, Purchase & Download Details

Which specific specification tables and reference sections are included in Chapter 2 for maintenance data? keyboard_arrow_down

Chapter 2 lists general and maintenance specifications for engine, chassis, and electrical components, alongside coolant and oil flow diagrams, torque references, and lubricant types.

Are wiring diagrams and connector references included in the document for the electrical systems? keyboard_arrow_down

Manual contains comprehensive wiring diagrams for the ignition, starting, charging, lighting, and signal systems. It also includes sections that reference checking terminal continuity and connector maintenance procedures.

Is there a dedicated chapter that covers electrical component references like switches and bulbs? keyboard_arrow_down

Chapter 9 covers electrical components and references the procedures for checking switch continuity, bulb types, and socket conditions.

What is the scope of the engine coverage within this manual? keyboard_arrow_down

Manual contains extensive coverage of the engine system across Chapter 4, detailing components from the cylinder head and piston to the crankshaft, oil pump, and primary/secondary sheaves. It provides technical references, diagrams, and exploded views for these assemblies. Additionally, Chapter 3 lists references for various engine checks including valve clearance, spark plugs, and cooling system maintenance.

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