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2000-2005 Mercury Optimax 200, Optimax 225 DFI outboard motor service manual Preview image 1
2000-2005 Mercury Optimax 200, Optimax 225 DFI outboard motor service manual Preview image 2
2000-2005 Mercury Optimax 200, Optimax 225 DFI outboard motor service manual Preview image 3
2000-2005 Mercury Optimax 200, Optimax 225 DFI outboard motor service manual Preview image 4
2000-2005 Mercury Optimax 200, Optimax 225 DFI outboard motor service manual Preview image 5
2000-2005 Mercury Optimax 200, Optimax 225 DFI outboard motor service manual Preview image 6

2000-2005 Mercury Optimax 200, Optimax 225 DFI outboard motor service manual

Includes the following models

Mercury Optimax Series 2000-2005

  • 2000
    • Optimax 200
    • Optimax 225 DFI
  • 2001
    • Optimax 200
    • Optimax 225 DFI
  • 2002
    • Optimax 200
    • Optimax 225 DFI
  • 2003
    • Optimax 200
    • Optimax 225 DFI
  • 2004
    • Optimax 200
    • Optimax 225 DFI
  • 2005
    • Optimax 200
    • Optimax 225 DFI

Starting Model Year 2000, 2001, 2002, 2003, 2004, 2005.
Serial number or parts number: 0G960500 & Above

  • Mercury Optimax 200: starts with 0G386496
  • Mercury Optimax 225: starts with 0G386496

File specifications

File size: 24.84 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.51 Minutes
$13.99 Instant Download

Product Information

Table of Contents

Important Information Safety Information Specifications Special Tools Maintenance

General Information Outboard Motor Installation Outboard Motor Description Outboard Motor Adjustments

Electrical Systems Ignition System Starting System Charging System Wiring Diagrams

Fuel System Fuel Pump Fuel Injection System Fuel Specifications and Requirements Fuel System Diagnostics

Powerhead Disassembly Assembly Powerhead Specifications Troubleshooting

Mid-Section Clamp/Swivel Brackets Power Trim

Gear Housing Gear Housing Removal Gear Housing Repair Gear Housing Assembly Propeller Information

Attachments/Control Linkage Throttle and Shift Linkage Tiller Handle

Power Trim Trim Pump Trim and Tilt Systems

Oil Injection System Oil Tank Oil Pump Service Oil Injection Settings

System Analysis Diagnostic Procedures Testing Procedures Tools and Equipment

Appendices Torque Specifications Standard Bolt and Nut Torque Specifications Decimal and Metric Equivalents Glossary of Terms

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