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2004-2009 Honda TRX450R, TRX450ER, Sportrax service manual Preview image 1
2004-2009 Honda TRX450R, TRX450ER, Sportrax service manual Preview image 2
2004-2009 Honda TRX450R, TRX450ER, Sportrax service manual Preview image 3
2004-2009 Honda TRX450R, TRX450ER, Sportrax service manual Preview image 4
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2004-2009 Honda TRX450R, TRX450ER, Sportrax service manual Preview image 6

2004-2009 Honda TRX450R, TRX450ER, Sportrax service manual

Models covered in this manual:

Honda TRX450 Series

  • 2004
    • TRX450R
    • Sportrax
  • 2005
    • TRX450R
    • TRX450ER
    • Sportrax
  • 2006
    • TRX450R
    • TRX450ER
    • Sportrax
  • 2007
    • TRX450R
    • TRX450ER
    • Sportrax
  • 2008
    • TRX450R
    • TRX450ER
    • Sportrax
  • 2009
    • TRX450R
    • TRX450ER
    • Sportrax

File specifications

File size: 42.56 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.87 Minutes
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Product Information

Table of Contents

General Information

  1. Service Rules
  2. Model Identification
  3. General Specifications ('04 - '05)
  4. General Specifications (After '05)
  5. Lubrication System Specifications
  6. Fuel System Specifications ('04 - '05)
  7. Fuel System Specifications (After '05)
  8. Cooling System Specifications
  9. Cylinder Head/Valve/Camshaft Specifications ('04 - '05)
  10. Cylinder Head/Valve/Camshaft Specifications (After '05)
  11. Crankcase/Transmission/Camshaft Specifications ('04 - '05)
  12. Crankcase/Transmission/Camshaft Specifications (After '05)
  13. Front Wheel/Suspension/Steering Specifications
  14. Rear Wheel/Suspension Specifications
  15. Hydraulic Brake Specifications
  16. Electrical Specifications ('04 - '05)
  17. Electrical Specifications (After '05)
  18. Battery/Charging System Specifications (TRX450R)
  19. Battery/Charging System Specifications (TRX450ER)
  20. Ignition System Specifications
  21. Electric Starter Specifications (TRX450ER)
  22. Light/Switches Specifications (After '05)
  23. Standard Torque Values
  24. Cable & Harness Routing
  25. Emission Control Systems

Technical Features

  1. Features

Frame/Body Panels/Exhaust System

  1. Frame
  2. Body Panels
  3. Exhaust System

Maintenance

  1. Maintenance Schedule
  2. Lubrication Points
  3. Maintenance Procedures

Lubrication System ('04 - '05)

  1. Oil Types
  2. Oil Change Procedures

Lubrication System (After '05)

  1. Oil Types
  2. Oil Change Procedures

Fuel System ('04 - '05)

  1. Fuel Tank
  2. Fuel Pump
  3. Carburetor

Fuel System (After '05)

  1. Fuel Tank
  2. Fuel Pump
  3. Carburetor

Cooling System

  1. Radiator
  2. Water Pump
  3. Coolant

Engine Removal/Installation

  1. Engine Removal
  2. Engine Installation

Cylinder Head/Valves

  1. Cylinder Head Removal
  2. Valve Adjustment

Cylinder/Piston

  1. Cylinder Removal
  2. Piston Inspection

Clutch/Gearshift Linkage

  1. Clutch Removal
  2. Gearshift Linkage Adjustment

Alternator/Starter Clutch

  1. Alternator Maintenance
  2. Starter Clutch Inspection

Crankcase/Crankshaft/Balancer

  1. Crankcase Removal
  2. Crankshaft Inspection
  3. Balancer Adjustment

Transmission

  1. Transmission Removal
  2. Transmission Inspection

Front Wheel/Suspension/Steering

  1. Front Wheel Maintenance
  2. Suspension Adjustment
  3. Steering Inspection

Rear Wheel/Suspension

  1. Rear Wheel Maintenance
  2. Suspension Adjustment

Hydraulic Brake

  1. Brake Inspection
  2. Brake Adjustment

Battery/Charging System (TRX450R)

  1. Battery Maintenance
  2. Charging System Inspection

Battery/Charging System (TRX450ER)

  1. Battery Maintenance
  2. Charging System Inspection

Ignition System

  1. Ignition Coil
  2. Spark Plug

Electric Starter (TRX450ER)

  1. Starter Motor
  2. Starter Relay

Lights/Switches (After '05)

  1. Headlight
  2. Taillight
  3. Switches

Wiring Diagram

  1. Diagram Layout
  2. Wiring Connections

Troubleshooting

  1. General Troubleshooting
  2. Specific Problems and Solutions

Index

  1. Index

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