2004-2009 Honda TRX 450R / TRX450ER Service Manual

Honda TRX 450R / TRX450ER service documentation: Includes engine specifications, torque values, maintenance schedules, and troubleshooting tips. Abe001

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Document Details

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Document Number / Seller:
30906 / Jerry Williams
File Size:
41.83 MB
File Type:
PDF
Language:
English
Pages:
523
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 5, 2025

Models Covered & Key Technical Specifications

Applied Performance Calibration Manual: Honda TRX 450 R Sportrax, TRX450R / TRX450ER (2004-2009) Service Manual: Manual-Nexus | Honda TRX450R/ER Volume.

  • Authorized Footprint Data: 1,846 mm overall length establishes the vehicle's exterior dimensions.
  • Published Imaging Specs: 215 mm front wheel travel allows for optimal suspension performance.
  • Reference Tightening Data: 34 Nm (3.5 kgf-m, 25 lbf-ft) signifies the torque for 10 mm bolts and nuts.
  • Established Gap Specs: 0.16 ± 0.03 mm specifies the intake valve clearance.
  • Measured Power Draw: 34.7 kg engine dry weight indicates the overall mass.
  • Core Component Weight: 176 kg curb weight defines the vehicle's base operational mass.

Professional Workshop Service Manual & Technical Specifications

Applied Performance Calibration Manual: Honda TRX 450 R Sportrax, TRX450R / TRX450ER (2004-2009) Service Manual: Manual-Nexus | Honda TRX450R/ER Volume.

Procedure-Type: Service Documentation // Documentation-Type: ATV / Engine Logic // Specification-Class: Performance & Mechanical Data.

The service manual covers procedures for the TRX450R and TRX450ER ATVs, including detailed specifications, maintenance, and troubleshooting. It documents torque specifications for various fasteners to ensure proper assembly and joint separation prevention.

The service manual covers:

  • Engine specifications
  • Maintenance schedules
  • Torque values
  • Troubleshooting guides
  • Carburetor adjustments
  • Cooling system maintenance

Table of Contents Summary:

  • Front Wheel/Suspension/Steering Specifications
  • Crankcase/Transmission/Crankshaft Specifications
  • Lubrication System ('04-'05)
  • Fuel System ('04-'05)
  • Cooling System
  • Engine Removal/Installation

Completely demanding engine maintenance, this comprehensive manual provides all the necessary information for owners and technicians seeking to understand and service their Honda TRX 450R/ER. It offers insights into the machine's operational parameters and repair procedures.

FAQ

Determine the **specific** torque specifications for the cylinder head nuts. keyboard_arrow_down

54 N·m (5.5 kgf-m, 40 lbf-ft) is the specified torque for cylinder head nuts, ensuring secure cylinder head installation.

What **designated** safety precautions should be followed when working on the drive chain? keyboard_arrow_down

1.15 - 1.55 mm (0.045 - 0.061 in) is the standard length for DID drive chain master links; proper staking is crucial for safety.

Check the **critical** lubrication requirements for the camshaft. keyboard_arrow_down

Camshaft cam lobes require Molybdenum oil solution for proper lubrication, a mixture of engine oil and molybdenum disulfide grease in a 1:1 ratio.

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Reviews (4)

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This manual has everything you need to know about maintaining my ATV. The troubleshooting guide is especially helpful!
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I appreciate the detailed specifications and maintenance schedule. It makes repairs much easier!
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Rated 4 out of 5 stars
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New
Rated 4 out of 5 stars