2004-2009 Honda TRX 450R / TRX450ER Service Manual

Honda TRX 450R / TRX450ER service documentation: Includes engine specifications, torque values, maintenance schedules, and troubleshooting tips. Abe001

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Document Details

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Document Number / Seller:
30906 / Jerry Williams
File Size:
41.83 MB
File Type:
PDF
Language:
English
Pages:
523
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 5, 2025

Models Covered & Key Technical Specifications

Applied Performance Calibration Manual: Honda TRX 450 R Sportrax, TRX450R / TRX450ER (2004-2009) Service Manual: Manual-Nexus | Honda TRX450R/ER Volume.

  • Authorized Footprint Data: 1,846 mm overall length establishes the vehicle's exterior dimensions.
  • Published Imaging Specs: 215 mm front wheel travel allows for optimal suspension performance.
  • Reference Tightening Data: 34 Nm (3.5 kgf-m, 25 lbf-ft) signifies the torque for 10 mm bolts and nuts.
  • Established Gap Specs: 0.16 ± 0.03 mm specifies the intake valve clearance.
  • Measured Power Draw: 34.7 kg engine dry weight indicates the overall mass.
  • Core Component Weight: 176 kg curb weight defines the vehicle's base operational mass.

Manual Description & Preview

Applied Performance Calibration Manual: Honda TRX 450 R Sportrax, TRX450R / TRX450ER (2004-2009) Service Manual: Manual-Nexus | Honda TRX450R/ER Volume.

Procedure-Type: Service Documentation // Documentation-Type: ATV / Engine Logic // Specification-Class: Performance & Mechanical Data.

The service manual covers procedures for the TRX450R and TRX450ER ATVs, including detailed specifications, maintenance, and troubleshooting. It documents torque specifications for various fasteners to ensure proper assembly and joint separation prevention.

The service manual covers:

  • Engine specifications
  • Maintenance schedules
  • Torque values
  • Troubleshooting guides
  • Carburetor adjustments
  • Cooling system maintenance

Table of Contents Summary:

  • Front Wheel/Suspension/Steering Specifications
  • Crankcase/Transmission/Crankshaft Specifications
  • Lubrication System ('04-'05)
  • Fuel System ('04-'05)
  • Cooling System
  • Engine Removal/Installation

Completely demanding engine maintenance, this comprehensive manual provides all the necessary information for owners and technicians seeking to understand and service their Honda TRX 450R/ER. It offers insights into the machine's operational parameters and repair procedures.

FAQ

Does this service manual include coverage for engine removal and transmission components for the Honda TRX450R and TRX450ER? keyboard_arrow_down

Document contains dedicated chapters for engine removal, installation, and transmission systems, along with separate sections for carburetor, lubrication, and cooling system specifications. These chapters cover both the 2004-2005 models and the post-2005 variants to provide comprehensive technical data for these systems.

What technical details are available in the specification tables regarding engine valve clearance and torque values? keyboard_arrow_down

General Information section contains detailed specification tables that list standard intake and exhaust valve clearance dimensions alongside engine and frame torque values.

Which specific fluid capacity and lubrication data categories are provided in the manual? keyboard_arrow_down

Manual includes comprehensive lubrication system specification tables that cover engine oil and transmission oil capacities for different service conditions. It also lists recommended oil types and viscosities based on API and JASO standards. Additionally, the document provides detailed charts for lubrication and seal points to reference.

Can you confirm the page count of this Honda TRX450R and TRX450ER service manual? keyboard_arrow_down

PDF document consists of exactly 523 pages of service information, technical specifications, and system diagrams.

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