John Deere 2500, 2500A, 2500E Greens Mower Technical Manual

This comprehensive factory-grade technical manual covers John Deere 2500, 2500A, and 2500E Greens Mowers, detailing specifications, diagnostics, repair procedures, and troubleshooting for optimal maintenance. Ref: TM1757

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Document Details

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Document Number / Seller:
28670 / Donna Harris
File Size:
109.21 MB
File Type:
PDF
Language:
English
Pages:
820
Printable:
Yes
Category:
Mower
Last updated / verified
Oct 7, 2025

Models Covered & Key Technical Specifications

John Deere 2500, 2500A, 2500E Greens Mower Technical Manual (TM1757 DEC05) - 2005

Covers 2500, 2500A, 2500E Series Greens Mowers | Technical Documentation Package.

  • Technical Specifications Data: Engine specifications including make, model, displacement, and cooling system capacity are provided.
  • Diagnostic Procedures: Troubleshooting steps for engine issues like "No Exhaust Smoke" and "Excess Exhaust Smoke" are detailed.
  • Repair Procedures: Detailed instructions cover component removal and installation, such as the radiator and fan shroud.
  • Maintenance Specifications: Torque values for various components, like the cylinder head cap screws, are listed.
  • Testing Procedures: Includes tests for fuel pump pressure, engine oil pressure, and cylinder compression.
  • Component Locations: Visual diagrams identify key engine components for easy reference.

Professional Workshop Service Manual & Technical Specifications

John Deere Professional Greens Mower Manual: 2500, 2500A, 2500E (2005) Field-Reference

Performance-Values: 820 Pages // Application-Range: Mower / Greens Mower Logic // Performance-Values: Technical Manual.

John Deere 2500, 2500A, 2500E Greens Mower Technical Manual: Specifications

Service-Nexus Baseline Calibration-Data
Engine Make Kawasaki Engine Model Number FD620D
Displacement 617 cm3 (37.7 cu-in.) Cylinders 2
Valves Overhead Cooling System Liquid cooled
Bore 76 mm (2.99 in.) Compression Ratio 8.5:1
Lubrication Pressurized by positive displacement pump Fuel Filter Replaceable (in-line type)

Table of Contents Summary

  • Cooling System Operation
  • Fuel Supply and Air Intake System Operation
  • Carburetor Operation
  • Lubrication System Operation
  • Engine Overheating Diagnostics
  • Testing and Adjustments: Valve Clearance

John Deere 2500, 2500A, 2500E Greens Mower Technical Manual: System Overview

Featuring a modular arrangement of systematic procedures, this manual thoroughly documents the various subsystems of the John Deere 2500, 2500A, and 2500E Greens Mowers. It provides detailed information on engine diagnostics, fuel system operation, and cooling system maintenance.

Cooling System Maintenance

This manual details the procedures for servicing the cooling system, including draining, flushing, and filling. It specifies the use of John Deere COOL-GARD coolant for optimal protection and provides capacity information. The manual also covers the removal and installation of the radiator, thermostat, and coolant temperature switch.

Fuel System and Carburetor Service

The document outlines the operation of the fuel supply and air intake systems, including carburetor function and adjustment. Procedures for testing the fuel pump pressure, fuel flow, and fuel injection system are included, ensuring proper engine performance and emissions compliance.

Engine Specifications and Repair

This manual provides comprehensive engine specifications for the Kawasaki FD620D engine, covering everything from bore and stroke to torque specifications for critical components. It includes detailed repair procedures for major engine parts like the cylinder head, pistons, connecting rods, crankshaft, and camshaft, ensuring proper engine reconditioning.

Torque specifications for critical components like the cylinder head cap screws are documented to ensure proper thermal expansion compensation.

FAQ

Determine the **specific** torque specifications for the cylinder head mounting cap screws. keyboard_arrow_down

Cylinder head cap screw torque specifications are provided in three steps: Initial Torque of 13 N•m (115 lb-in.), Second Torque of 26 N•m (20 lb-ft), and Final Torque of 39 N•m (29 lb-ft).

What **designated** safety precautions are outlined for handling fuel? keyboard_arrow_down

Gasoline is extremely flammable and can be explosive under certain conditions; always turn the ignition switch OFF, do not smoke, ensure the area is well ventilated, and keep away from flame or sparks.

Check the **critical** lubrication requirements for the connecting rod bearings. keyboard_arrow_down

Connecting rod bearing standard oil clearance is 0.03-0.06 mm (0.001-0.002 in.), with a wear limit of 0.15 mm (0.006 in.).

Customer Reviews

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Reviews (4)

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The support team was quick to assist me with my questions. The manual is comprehensive and covers everything you need for the 2500 series. Thank you!
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This manual has been a lifesaver for my maintenance routine! The detailed repair procedures are clear and easy to follow. Highly recommend it!
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The specifications and diagnostics sections are particularly helpful. I received the download link promptly after purchase—excellent service!
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Rated 5 out of 5 stars