2008 Evinrude/Johnson HP 115, 150, 175, 200 Outboard Service Manual

Diagnostic procedures and component service for Evinrude/Johnson HP 115, 150, 175, 200 outboards. PN 5005844

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Evinrude Models Covered & Key Technical Specifications

Models: 115 HP, 150 HP, 175 HP, 200 HP
Sub-models / Variants: 60-degree V4 115 HP, 60-degree V6 150 HP, 60-degree V6 175 HP, 60-degree V6 200 HP, Standard Rotation, Counter Rotation
Trade Names: Evinrude E-TEC
Build Years: 2008
Technical Data:

  • Engine displacement: 105.4 cu. in. (1727 cc) for V4; 158.2 cu. in. (2592 cc) for V6
  • Idle RPM (in gear): 550 ± 50 (115 HP); 500 ± 50 (150–200 HP)
  • Full Throttle Operating Range: 5500–6000 RPM (115 HP); 4850–5850 RPM (150–200 HP)
  • Fuel Pressure: 22 to 28 psi (152 to 193 kPa) at idle
  • Minimum Water Pressure: 21 psi at 3000 RPM
  • RPM Limiter: 6250 RPM
  • Thermostat setting: 143°F (62°C)
  • Firing Order: 1-2-3-4 (V4); 1-2-3-4-5-6 (V6)
  • Gearcase Oil Capacity: 31.6 to 44.0 fl. oz. depending on type
Technical Specifications
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Document Number / Seller:
28837 / Ronald Rogers
File Size:
30.41 MB
File Type:
PDF
Language:
English
Pages:
445
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
May 7, 2025

Evinrude Manual Features & Content Preview

2008 Evinrude E-TEC Outboard Technical Documentation

  • Covers the 2008 Evinrude E-TEC 115 HP, 150 HP, 175 HP, and 200 HP outboard motors with 60° V4 and V6 engine configurations
  • Official BRP OEM publication P/N 5005844, 2008 first edition
  • Includes 12 electrical system schematics and 14 distinct diagnostic EMM service code charts
  • Files are stored against your account so you can retrieve them after a hard-drive loss
  • Full-text search finds any part number in seconds
  • This 2008 first edition provides the baseline diagnostic parameters for all 105.4 and 158.2 cubic inch E-TEC V4 and V6 powerheads

Service and Maintenance Scope

This 445-page official factory publication provides detailed technical parameters for the maintenance, installation, and system analysis of the 2008 Evinrude E-TEC engine family. Major sections document specialized diagnostic procedures for the Engine Management Module (EMM), including sensor calibration and electrical ignition testing. The manual contains comprehensive data regarding fuel delivery systems, including high-pressure pump specifications and injector testing protocols.

Additional documentation outlines gearcase service for standard and counter-rotating configurations, along with trim and tilt system fluid requirements. Rigging sections provide guidelines for boat-mounted fuel filtration, steering cable installation, and battery management for single and dual-engine setups.

Technical Specification Highlights

Specifications documented include idle RPM, fuel pressure thresholds, and thermostat activation points essential for diagnostic review. The fuel pressure for these 2008 Evinrude E-TEC models is documented at 22 to 28 psi (152 to 193 kPa) at idle. Engine cooling water pressure must maintain a 21 psi minimum at 3000 RPM as specified in the service data tables. EMM temperature monitoring parameters list 176°F (80°C) as the critical limit for fuel injector driver circuit operation.

Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.

An official 445-page BRP OEM service manual covering the 2008 Evinrude E-TEC 115–200 HP outboard series, documenting powerhead, electrical, fuel, and cooling system specifications for the 60° V4 and V6 build.

Manual FAQ, Purchase & Download Details

Which specific technical documentation and publication data are identified in this 2008 service manual? keyboard_arrow_down

Document is identified as a service manual set for 60 degree V4 and V6 outboard models, bearing publication number 5005844. It contains comprehensive service data across 445 pages of content.

Are there detailed sections covering the electrical, fuel, and cooling systems within the chapter listings? keyboard_arrow_down

Manual includes dedicated chapters for the fuel system, electrical and ignition components, and the cooling system, alongside other sections covering the powerhead, gearcase, and trim and tilt systems.

Is the document equipped with information regarding cooling system operation, fuel delivery, and electrical diagnostic references? keyboard_arrow_down

Manual includes technical specification tables that outline operational water pressure thresholds, maximum engine temperature limits, and minimum fuel pressure ranges. It also references fuel injector control parameters and electrical ignition features managed by the Engine Management Module. These categories are provided to support technical understanding of the outboard systems.

What 2008 Evinrude and Johnson outboard models are listed in the coverage preview? keyboard_arrow_down

Document covers 115, 150, 175, and 200 horsepower Evinrude and Johnson outboard motors.

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