2006-2010 SsangYong Actyon Tradie Shop Manual (OEM)

• Official SsangYong OEM parts documentation for 2006–2010 Actyon and Actyon Tradie SUV models, supporting both the E23 gasoline and D20DT diesel engine configurations.
• Delivers 99 detailed exploded-view diagrams to pinpoint exact component locations and identify proper hardware during teardowns or rebuilds.
• Provides comprehensive, system-level parts breakdowns for the engine, powertrain, chassis, and electrical networks.

Component and System Index

Navigating complex rebuilds requires precise part identification. This factory-authorized catalog breaks down every major sub-assembly for the Actyon Sport and related series. The engine section maps out the E23 and D20DT units down to the last fastener, covering the crankshaft, cylinder head, chain drive, and oil systems. For fuel and air delivery, the documentation provides exhaustive diagrams detailing the accelerator control, fuel tanks, intercooler, and exhaust gas recirculation modules.

Drivetrain schematics focus on clutch controls and specific transmission units, isolating components for the TSM52 and TSM54 manuals alongside the BTR M74 automatic. Chassis diagrams map out the frame structure, axle assemblies, brake piping for both ABS and non-ABS setups, and steering gear linkages. Electrical sections clarify the routing and placement of fuses, sensors, and wiring harnesses to streamline troubleshooting procedures on the shop floor.

Technical Preview and Specifications

Hardware matching is a critical step in any professional shop. This catalog defines engine hardware by precise metric dimensions to eliminate guesswork. You will find specifications like M8x35 or M10x90 cylinder head bolt sizes depending on your specific engine code, alongside water pump bolt dimensions noted as M6x35. The D20DT diesel crankshaft bearing sets display multiple repair sizes up to 2.40 mm, while piston rings are listed in standard 86.20 mm or 90.90 mm configurations.

Always verify these OEM part numbers and hardware dimensions before beginning heavy engine work or chassis disassembly to ensure a safe work environment and secure reassembly. Incorrect hardware sizing or mismatched components can severely compromise vehicle integrity. This documentation serves exclusively as an essential structural and hardware reference; it focuses strictly on component identification and does not contain step-by-step diagnostic or repair procedures.