1982–1993 Chevrolet S10, S10 Blazer, GMC S-15, S15 Jimmy Truck Shop Manual (P/N 1-56392-116-2)

1,138 Pages • 428.20 MB • Printable PDFs (ZIP Download)

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Chevrolet Models Covered & Key Technical Specifications

Models: S10, S10 Blazer, GMC S15, GMC S15 Jimmy

Sub-models / Variants: 2WD, 4WD, Pickup, Club Cab

Model Years: 1982–1993 (1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993)

Technical Data:

  • Engine displacement: 151 cu. in. (2.5L)

  • Engine configuration: Inline 4-cylinder

  • Engine code: LN8 (1990)

  • Horsepower: 96 hp @ 4400 rpm

  • Bore: 4.00 inches (101.6 mm)

  • Stroke: 3.00 inches (76.2 mm)

  • Compression ratio: 8.3:1

  • Fuel system: TBI (Throttle Body Injection)

  • Oil capacity: 3.5 quarts (3.3L)

  • Normal oil pressure: 36–41 psi @ 2000 RPM

  • Brake pad wear limit: 1/8 inch

  • Cylinder head bolt torque: 18 ft-lbs (initial), then 1/4 turn (90 degrees)

Technical Specifications
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Document Number / Seller:
28906 / Sharon Murphy
File Size:
428.20 MB
File Type:
ZIP
Language:
English
Pages:
1,138
Printable:
Yes
Category:
Truck
Last updated / verified
Sep 1, 2026

Chevrolet Manual Features & Content Preview

  • Vehicle coverage: 1982–1993 Chevrolet S-10 and GMC S-15/Sonoma pickups; 1983–1994 S-10 Blazer and S-15 Jimmy; and 1991–1994 Oldsmobile Bravada, in 2WD and 4WD configurations. The Haynes volume excludes Syclone, Typhoon, and diesel service; the Chilton volume includes gasoline- and diesel-engine material for 1982–1991 pickups.
  • 1,138 PDF pages in 36 files: a 383-page S-series repair volume, a 334-page Chilton 1982–1991 pickup manual, 382 pages across 26 system-specific repair articles, and 39 pages across eight supplemental carburetor and small-block articles.
  • Engine repair coverage spans the 1.9L, 2.0L, 2.5L, 2.8L V6, and 4.3L V6 families, general engine overhaul, carbureted and fuel-injected systems, diesel fuel-system material, and a dedicated 1990 2.5L LN8/VIN E article.
  • Drivetrain procedures include clutch and transmission removal, NP231 transfer-case removal, Borg-Warner T5 internal overhaul, front and rear drive-axle service, Eaton positive-traction differential work, and separate 2WD/4WD configurations.
  • Chassis sections document brakes, steering, wheel bearings, ball joints, control arms, coil springs, torsion bars, leaf springs, ride-height checks, alignment, and suspension removal and installation.
  • Electrical diagnosis is supported by year-specific wiring sheets, charging and starting tests, cruise-control charts, instrument-cluster and DRAC testing, wiper/washer schematics, fuse-panel identification, and component-location views.
  • Shop reference data includes component torque tables, capacities, engine clearances and wear limits, axle setup specifications, alignment data, electrical test values, and named GM service tools.

When an S-series truck is on the lift, the useful question is how far a manual follows the repair. This set combines two model-family manuals with targeted articles that go deeper into T5 overhaul, axle setup, LN8 engine repair, suspension work, and electrical fault tracing. It is a mixed aftermarket reference set, not a single GM factory shop manual.

Engine, Drivetrain, and Chassis Coverage

Both volumes cover engine removal and installation across the included engine families. A 1990 article identifies the throttle-body-injected four-cylinder as LN8, VIN E and details fuel-pressure release, intake and exhaust manifolds, cylinder-head service, front-cover and crankshaft-seal work, pushrod side cover, rocker arms and pushrods, hydraulic lifters, camshaft and timing gear, water pump, lubrication system, oil pump, and internal inspection. A separate general-overhaul article adds cleaning and crack-detection methods, valve-guide and seat work, pistons, rods, bearings, crankshaft, camshaft and block inspection, rear seals, pre-oiling, initial startup, and final adjustments.

The Borg-Warner T5 article goes beyond transmission removal. It documents identification, internal disassembly, output-shaft and synchronizer service, bearing and end-play checks, inspection, reassembly, exploded views, and component torque tables. The automatic-transmission supplement covers S/T-series removal and transfer-case removal rather than an internal automatic-transmission rebuild.

Front and rear axle articles cover shaft, bearing, and seal replacement; 4WD vacuum-actuator and shift-cable service; the right axle tube and inner shaft; CV joints; carrier and differential overhaul; pinion-depth setup; side-bearing preload; backlash; and tooth-contact checks. Separate 2WD and 4WD suspension files distinguish coil-spring and torsion-bar front ends instead of treating them as interchangeable.

Wiring, Testing, and Shop Reference

Representative electrical material includes the 1986 engine-compartment and headlight diagram, 1990 charging and starting circuits, dashboard-harness and instrument-cluster diagram, power-door-lock and window circuit, four-cylinder TBI engine harness, and S/T windshield-wiper and delay-motor schematics. Cruise-control coverage adds S/T wiring and diagnostic charts for the servo, release switches, control switch, and vehicle-speed sensor. Instrument-panel sections address warning lamps and gauges, DRAC operation, speedometer calibration, sender testing, printed-circuit service, vehicle-speed-sensor checks, and an exploded S/T cluster view.

The main repair volume states that its wiring diagrams are typical, commonly needed circuits rather than every diagram for every covered year. The separate 1986 and 1990 wiring PDFs add year-specific material, but this is not a complete OEM year-by-year electrical library.

Named tool references include J-34995 for LN8 front-cover and seal centering, J-34144-A valve-cover removers, J-33838 for front-axle pinion-shim setup, and J-33792 for side-bearing adjustment.

The LN8 section warns that prying on the valve cover can damage its sealing surface and that the different pushrod guides must return to their original positions. The T5 overhaul material also warns that incorrect countershaft support during bearing installation can permanently damage the transmission case.

The 61-page basic-troubleshooting file is general symptom-and-cause guidance, not model-specific diagnosis. The HVAC diagnostic supplement is labeled 1988–1989. The Holley, Rochester 4GC, and small-block rebuild PDFs are independent supplemental articles rather than S-series factory repair chapters.

This documentation is strictly for reference. Use lifting and support equipment, isolate battery power before electrical work, and leave refrigerant, brake, or drivetrain repairs to a qualified technician when the required training or service tools are not available.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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