2002-2007 Suzuki Aerio Repair Manual

Technician-level documentation for the 2002-2007 Suzuki Aerio, covering engine mechanical, body, and electrical systems. Ref: 99011-79360

4.6starstarstarstarstar_half(5)
visibility Preview Available
Suzuki 2002-2007 Suzuki Aerio Repair Manual manual page preview - page 1 of

Sample pages from the 2002-2007 Suzuki Aerio Repair Manual manual

Suzuki 2002-2007 Suzuki Aerio Repair Manual manual preview page 1 - thumbnail
Suzuki 2002-2007 Suzuki Aerio Repair Manual manual preview page 2 - thumbnail
Suzuki 2002-2007 Suzuki Aerio Repair Manual manual preview page 3 - thumbnail
Suzuki 2002-2007 Suzuki Aerio Repair Manual manual preview page 4 - thumbnail
Suzuki 2002-2007 Suzuki Aerio Repair Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$18.55 (incl. VAT) Instant Download / No Shipping Fees
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
29113 / Thomas Peterson
File Size:
224.67 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Car
Last updated / verified
Jan 13, 2025

Models Covered & Key Technical Specifications

Suzuki Aerio (99011-79360) - 2002-2007 A comprehensive repair manual covering the Aerio and Aerio SX. | Series Manual Suite.

  • Mechanical Specifications: 2.0L displacement provides core engine performance.
  • Torque Settings: 8 Nm signifies the standard engine cover bolt torque specification.
  • Electrical Data: 12V electrical system configuration is detailed for troubleshooting.
  • Performance Metrics: Max difference between any two cylinders of 100 kPa ensures optimal compression.
  • Dimensions: Valve guide protrusion of 13.5 mm establishes the correct installation depth.
  • Component Details: 16 valves total, with 4 valves per cylinder, define the engine architecture.

Professional Workshop Service Manual & Technical Specifications

Suzuki Aerio (2002-2007) Service Manual: Engine, Body, and Electrical Systems

Model Coverage: Aerio / Aerio SX | System Focus: Engine, Body, Electrical Logic | Document Type: Repair Guide.

TOP Specification Operational-Logic Calibration-Spec
Engine Displacement 2.0L N/A
Valve Configuration 4 Valves/Cylinder N/A
Max Cylinder Pressure Difference 100 kPa N/A
Engine Cover Bolt Torque 8 N.m N/A
Valve Guide Protrusion 13.5 mm N/A
Total Valves 16 N/A

Outlining the operational framework across various systems, this manual details engine mechanical procedures, body repair, and electrical diagnostics. It covers engine assembly and disassembly, timing chain systems, valve and cylinder head components, and more.

Engine Mechanical Systems

Detailed information on engine construction, diagnostic procedures including compression checks and vacuum checks, and fuel pressure relief procedures.

Body and Electrical Systems

This section documents air cleaner element removal and installation, throttle body components, and cylinder head cover procedures. It also details the installation and inspection of engine mounting components.

Specific Component Procedures

Covers timing chain and tensioner components, camshafts, valve lash adjusters, and cylinder head repair. Includes detailed instructions for valve stem seals, valve guides, and valve seat repair.

This manual documents torque specifications for components like the engine cover to ensure proper assembly and function.

FAQ

Identify the **correct** service interval parameters for the Suzuki Aerio? keyboard_arrow_down

13.5 mm is the specified valve guide protrusion for correct installation depth according to the manual.

What procedures are **documented** for the engine's system architecture? keyboard_arrow_down

The manual details diagnostic procedures including compression checks (with standard of 1400 kPa) and vacuum checks.

Determine the **precise** tool requirements for engine diagnostics. keyboard_arrow_down

Special tools such as a compression gauge (e.g., 09915-64510-001) and valve guide removers (e.g., 09916-46020) are listed for specific diagnostic and repair tasks.

Customer Reviews

Read what our customers say about this Suzuki Car manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (5)

Avatar
New
This manual covers everything you need for the Suzuki Aerio. The download process was seamless, and the support team was incredibly responsive. Highly recommend!
Avatar
New
This shop manual has everything I needed to fix my Aerio. The download was fast, and the support was helpful when I had inquiries. Highly recommend!
Avatar
New
The manual is well-organized and easy to follow. Downloading was a breeze, and the support team answered my questions promptly. Very satisfied!
Avatar
New
I found this manual super helpful for my Aerio repairs. The email with the download link arrived quickly. Customer support was very professional. Worth every penny!
Avatar
New
Rated 4 out of 5 stars