2002-2007 Suzuki Aerio Repair Manual
Technician-level documentation for the 2002-2007 Suzuki Aerio, covering engine mechanical, body, and electrical systems. Ref: 99011-79360
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Suzuki Models Covered & Key Technical Specifications
Models: Suzuki Aerio, Suzuki Liana
Sub-models / Variants: Aerio SX, 1.3i (M13A), 1.6i (M16A), 2.0L 4-Cylinder, 2WD, 4WD, M/T, A/T
Build Years: 2001–2007
Technical Data:
- Engine displacement: 1.3L, 1.6L, 2.0L
- Engine configuration: Inline 4-cylinder, DOHC, 16-valve
- Idle vacuum specification: 52.6–65.8 kPa (40–50 cm Hg)
- Compression pressure (Standard): 1400 kPa (199.0 psi)
- Compression pressure (Limit): 1200 kPa (170.0 psi)
- Compression difference limit: 100 kPa (14.2 psi)
- Engine cover bolt torque: 8 Nm (5.8 lb-ft)
- Intake manifold bolt torque: 25 Nm (18.0 lb-ft)
- Crankshaft pulley bolt torque: 150 Nm
Suzuki Manual Features & Content Preview
2001–2007 Suzuki Aerio and Liana Technical Documentation
- Covers 2001–2007 Suzuki Aerio and Liana variants including 1.3i, 1.6i, and 2.0L 4-cylinder engines with M/T and A/T transmissions
- Third-party publication originating from Vivid Automotive Data & Media B.V., dated 19 March 2010
- Includes 57 exploded-view diagrams, 16 torque-specific bolt-pattern illustrations, and 14 technical sub-assembly maintenance overviews
- Delivered as a direct download the moment payment clears
- Indexed PDF search covers every chapter and appendix
- This specific edition provides the factory-authorized torque values and mechanical assembly sequences for the M13A, M16A, and 2.0L engine blocks throughout the production cycle
Engine Mechanical and Assembly Data
The 2001–2007 Suzuki Aerio and Liana repair manual details internal engine maintenance, including procedures for timing chain replacement, cylinder head cover removal, and engine assembly extraction. Technical segments explain the specific sealant application points for the timing chain cover using 99000-31250 and 99000-31140 compounds. The how factory workshop documentation is structured documentation further assists with identifying critical torque settings for engine mounts, exhaust pipes, and suspension frames to ensure correct re-installation.
Specification Highlights
Engine compression pressure is documented with a standard value of 1400 kPa and a service limit of 1200 kPa. Valve guide protrusion is specified at 13.5 mm in the installation guidelines. Intake manifold bolt torque is documented at 25 Nm in the assembly data table. The 2001–2007 Suzuki Aerio and Liana service guide provides these reference values to maintain proper internal clearances. Engine vacuum at idle is documented at 52.6–65.8 kPa. This 100-page OEM-sourced technical publication documents the engine and chassis maintenance requirements for the 2001–2007 Suzuki Aerio and Suzuki Liana, providing essential torque specifications and component diagrams for the M-series engine family.
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