Kohler CV11-16 / CV460-465 / CV490-495 OEM Service Manual (P/N TP-2339-D)

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Kohler Models Covered & Key Technical Specifications

Models: Kohler CV11, Kohler CV12.5, Kohler CV13, Kohler CV14, Kohler CV15, Kohler CV16, Kohler CV460, Kohler CV465, Kohler CV490, Kohler CV495

Sub-models / Variants: Command Series, Vertical Crankshaft, Electric Start, Retractable Start, LPG-fueled variants, Smart Spark equipped variants

Model Years: 1991–2002

Serial Numbers: 2105810334 (example format provided in document)

Technical Data:

  • Cylinder Bore: 87 mm (CV11-14, CV460-465) or 90 mm (CV15, CV16, CV490-495)

  • Stroke: 67 mm (CV11-16) or 77 mm (CV460-465, CV490-495)

  • Compression Ratio: 8.5:1

  • Oil Capacity: 1.9 L (2.0 U.S. qt.)

  • Spark Plug Gap: 1.02 mm (0.040 in.) for most models; 0.76 mm (0.030 in.) for CV11-14 LP, CV16

  • Cylinder Head Fastener Torque: 40.7 N·m (30 ft. lb.)

Technical Specifications
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Document Number / Seller:
29139 / Patricia Campbell
File Size:
5.57 MB
File Type:
PDF
Language:
English
Pages:
148
Printable:
Yes
Category:
Gasoline-Engines
Last updated / verified
Jun 3, 2026

Kohler Manual Features & Content Preview

  • Original OEM publication (Form TP-2339-D) covering 1991–2002 Kohler Command vertical crankshaft engines, including CV11-CV16, CV460-CV465, and CV490-CV495 variants.
  • Contains 26 detailed sections featuring technical specifications, component identification, and maintenance schedules for lubrication, fuel, and electrical systems.

Engine Service and Diagnostic Content

When a Kohler Command engine hits your workbench, you need exact specifications without the wait. Available as an instant download, this service manual provides the technical depth required for professional evaluation and rapid parts identification. It breaks down the critical subsystems of the vertical crankshaft series, offering comprehensive diagnostic tables for fuel delivery issues, governor hunting, and electrical charging circuit malfunctions. Each chapter is highly structured to help you navigate from the air intake and cooling components straight to the ignition system, including specific documentation on the Smart Spark module.

Technical Preview and Reference Data

Inside, you will find targeted data for top-end service and lower-end internal reconditioning. The reference charts outline exact cylinder bore tolerances, piston clearances, and crankshaft journal wear limits. It covers the specifics of the Gerotor oil pump and provides valve clearance and hydraulic lifter specifications necessary for proper evaluation.

Quick reference data is essential for accurate reassembly planning. The documentation lists factory torque requirements, such as 40.7 N·m (30 ft. lb.) for cylinder head fasteners and 13.6 N·m (10 ft. lb.) for the oil drain plug, alongside ignition resistance values ranging from 7,900 to 18,400 ohms for secondary windings. Please remember that the figures previewed here are strictly for reference; always verify all procedures, clearances, and torque specs against the complete OEM guidelines inside the manual before applying a wrench to ensure safe and reliable engine operation.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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