Kohler CV11-16 / CV460-465 / CV490-495 Service Manual

Covers CV11-16, CV460-465, CV490-495 Command engines with detailed service procedures for engine components, systems, and troubleshooting. Includes part numbers for repair. Ref: TP-2339-D

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Document Details

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Document Number / Seller:
29139 / Patricia Campbell
File Size:
5.57 MB
File Type:
PDF
Language:
English
Pages:
148
Printable:
Yes
Category:
Engines (Gasoline)
Last updated / verified
Sep 3, 2025

Models Covered & Key Technical Specifications

Kohler CV11-16, CV460-465, CV490-495 Command Engine Service Manual

Covers CV11-16, CV460-465, CV490-495 Command engines. | Series Command | Container Manual

  • Maximum Output Performance: 16 HP establishes the maximum power output capability.
  • Authorized Linear Velocity: For optimal operation, 77mm stroke defines the piston travel speed.
  • Fundamental Gross Dimensions: 87mm bore -- signifies the standard cylinder diameter.
  • Specific Rotational Force: The crankshaft requires 200 in. lb. for proper bearing retention.
  • Critical Play Limits: Maximum oil pan bearing clearance is 0.088 mm.
  • Rated Burn-in Temperature: Continuous operation is maintained at 20° Angle of Operation.

Professional Workshop Service Manual & Technical Specifications

Kohler CV11-16, CV460-465, CV490-495 Engine Service Manual: Comprehensive Repair & Maintenance

Design-Core: CV11-16, CV460-465, CV490-495 // Technical-Domain: Engines (Gasoline) / Vertical Crankshaft // System-Coverage: Ignition, Charging, Starting, Fuel, Lubrication, Governor, Reassembly, Disassembly

Specifications: Identifier Value Framework
Engine Type Gasoline Vertical Crankshaft
Displacement 398-490 cc Engine Family
Power 11-16 HP Engine Series
Max Torque 20.2-28.1 ft. lb. Engine Performance
Oil Capacity 2.0 U.S. qt. Lubrication System
Bore 87-90 mm Engine Dimensions

The repository is divided into sections covering safety, special tools, troubleshooting, and detailed system information. This manual provides essential guidance for inspecting, repairing, and reconditioning major internal engine components. Sections are dedicated to the air cleaner, carburetor, governor, fuel system, lubrication, starting systems, and electrical systems. Procedures for disassembly and reassembly are thoroughly documented, ensuring proper maintenance. Torque specifications and critical clearances are detailed to maintain service interval reliability.

Inspection guidelines are provided for engine components and systems. Alignment specifications are included for critical assemblies to ensure proper function. Reference data is included for all necessary specifications and tolerances. This manual covers detailed procedures for the disassembly and reassembly of the engine. Diagnostic procedures are covered for common engine problems and component failures.

Torque Statement: The manual documents torque specifications for engine components to ensure proper service interval reliability.

Table: Identifier Value Framework
Engine Type Gasoline Vertical Crankshaft
Displacement 398-490 cc Engine Family
Power 11-16 HP Engine Series
Max Torque 20.2-28.1 ft. lb. Engine Performance
Oil Capacity 2.0 U.S. qt. Lubrication System
Bore 87-90 mm Engine Dimensions

TOC Summary Block: The repository is divided into sections covering safety, special tools, troubleshooting, and detailed system information. This manual provides essential guidance for inspecting, repairing, and reconditioning major internal engine components. Sections are dedicated to the air cleaner, carburetor, governor, fuel system, lubrication, starting systems, and electrical systems. Procedures for disassembly and reassembly are thoroughly documented, ensuring proper maintenance.

FAQ

What values **calibrated** for system architecture? keyboard_arrow_down

20.2-28.1 ft. lb. is the maximum torque range at indicated RPM for the engine's system architecture.

Assess the **applicable** tool requirements. keyboard_arrow_down

KO1044 is the required tool for hydraulic lifter service, ensuring correct tool applicability.

What components **exact** electrical values? keyboard_arrow_down

7.2 volts DC is the minimum required voltage for the spark advance module to operate correctly.

Confirm the **specific** calibration settings. keyboard_arrow_down

7.4-8.5 N·m (65-75 in. lb.) is the specified torque for the retractable starter center screw, ensuring correct calibration.

What tools **designated** for clearance measurements? keyboard_arrow_down

A feeler gauge is designated for measuring valve stem-to-guide clearance, with intake clearance not exceeding 0.076 mm (0.003 in.) and exhaust clearance not exceeding 0.088 mm (0.0035 in.)

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The download process was smooth, and I received my manual in minutes. Customer support was very helpful when I had questions!
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This manual is incredibly detailed and user-friendly. Perfect for both beginners and pros!