Genuine Harley-Davidson Sportster Models XL 883, XL 1200, XR 1200, XR 1200X Motorcycle Service Manual - 2010
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Sample pages from the Genuine Harley-Davidson Sportster Models XL 883, XL 1200, XR 1200, XR 1200X Motorcycle Service Manual - 2010 manual
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Models Covered & Key Technical Specifications
- XL 883 Low (2010)
- XL 883N Iron 883 (2010)
- XL 883R Roadster (2010)
- XL 883C Custom (2010)
- XL 1200 Low (2010)
- XL 1200N Nightster (2010)
- XL 1200X Forty-Eight (2010)
- XL 1200C Custom (2010)
- XR 1200 (2010)
- XR 1200X (2010)
Professional Workshop Service Manual & Technical Specifications
2010 Harley-Davidson Sportster XL & XR Models Manual
The 2010 Harley-Davidson Sportster Models Service Manual is the definitive, factory-authorized resource for maintaining, troubleshooting, and repairing your motorcycle. Unlike generic aftermarket guides, this manual is specifically engineered for the 2010 lineup, providing the exact same technical insights used by certified Harley-Davidson technicians.
Covering the entire 2010 Sportster family—from the classic 883 Low to the high-performance XR 1200X—this manual bridges the gap between basic garage maintenance and complex engine overhauls.
Comprehensive Model Coverage
This manual includes specialized sections for all 2010 Sportster variants, including technical series and commercial trade names:
- XL 883 Series: XL 883 Low, XL 883N Iron 883, XL 883R Roadster, and XL 883C Custom.
- XL 1200 Series: XL 1200 Low, XL 1200N Nightster, XL 1200X Forty-Eight, and XL 1200C Custom.
- XR Series: XR 1200 and the new 2010 XR 1200X (International).
Specialized Technical Features for 2010
The 2010 model year introduced significant technical updates and specific model features that are covered in-depth:
- XR 1200X Precision Cooling: Detailed schematics and service procedures for the oil-cooled cylinder head system unique to the XR models.
- Advanced Suspension: Complete tuning guides for the Big Piston Front (BPF) forks and nitrogen-charged rear shocks found on the XR 1200X.
- Electronic Fuel Injection (ESPFI): Comprehensive diagnostics for the induction module, TMAP sensors, and the 2010-specific O2 sensor configurations.
- H-D Smart Security System: Instructions on disarming and servicing vehicles equipped with the hands-free security fob.
Professional-Grade Content
- Step-by-Step Procedures: Clear instructions for everything from a primary chain adjustment (1/4–3/8 in hot deflection) to a full bottom-end overhaul.
- V.I.N. Breakdown: Learn how to decode your 17-digit Vehicle Identification Number (located on the right side of the steering head) to identify assembly plants and engine types (e.g., Position 5: "4" for 1584cc Twin Cam or Sportster specific codes).
- Torque Specifications: Precise values for every critical fastener, including the rear axle nut (95-105 ft-lbs) and cylinder head bolts, to ensure safety and longevity.
- Wiring Diagrams: High-resolution, color-coded schematics for main harnesses, ignition power, and accessory circuits.
Table of Contents Highlights
- Maintenance: Intervals, lubrication (H-D 360 20W50), and critical fastener checks.
- Chassis: Wheel truing (laced and cast), brake system bleeding (DOT 4), and fork oil service.
- Engine: Top-end and bottom-end overhaul for Evolution V-Twin powertrains.
- Fuel System: Troubleshooting fuel pumps, injectors, and the evaporative emissions control (CA models).
- Drive/Transmission: Clutch release mechanisms, primary drive, and belt deflection adjustments.
- Electrical: Starter motor service, battery maintenance, and LED indicator lamp modules.
Product Specifications
- Compatibility: All 2010 Harley-Davidson Sportster Models (XL and XR series).
- Format: Comprehensive Service Manual.
- Language: US English.
- Focus: Heavy focus on DIY maintenance and professional repair.
Whether you are performing a simple oil change or diagnosing a complex electrical issue, this manual provides the technical "know-how" to keep your Iron, Nightster, or Forty-Eight in peak performing condition.
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