1987-2004 Kawasaki KSF250 Mojave All Terrain Vehicle Service Manual

Full service documentation for the Kawasaki KSF250 Mojave (1987-2004) addressing engine, drivetrain, suspension, and electrical systems. PN 99960-1017.

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Document Details

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Document Number / Seller:
24891 / Donna Cook
File Size:
58.45 MB
File Type:
PDF
Language:
English
Pages:
245
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 16, 2025

Models Covered & Key Technical Specifications

Kawasaki KSF250 Mojave (99960-1017) Manual: 1987–2004 Kawasaki KSF250 Mojave Service Manual | Kawasaki Series | Service Folder.

  • Calibrated Cooling Specs: 1.45 L is designed for the total coolant capacity Standards.
  • System Throughput Data: 249 mL controls the engine displacement Norms.
  • Published Dimensional Limits: 1,735 mm -- signifies the overall vehicle length Protocol.
  • Authorized Torque Data: The engine requires 2.0 L for the engine oil requirement Architecture.
  • Core Containment Volume: 8.3 L is specified as the fuel tank capacity Matrix.
  • Standard Environmental Range: 165 kg dictates the dry weight specification Standards.

Professional Workshop Service Manual & Technical Specifications

Kawasaki KSF250 Mojave Service Manual: 1987–2004

Model-Portfolio: Kawasaki KSF250 Mojave (1987-2004) // Performance-Values: 249 mL / 4-stroke, DOHC, 1-cylinder Logic // Coverage-Scope: Comprehensive documentation for all mechanical and electrical systems.

Specification Rating Architecture
Engine Displacement 249 mL Liquid-cooled
Fuel Tank Capacity 8.3 L 1.7 Gallons
Dry Weight 165 kg 363.8 lbs
Overall Length 1,735 mm 68.3 in
Seat Height 745 mm 29.3 in
Ground Clearance 215 mm 8.5 in

The repository is divided into sections covering General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, and Electrical System. Each chapter details component disassembly, inspection, and reassembly procedures.

Engine rebuild procedures are documented for:

This manual details engine rebuild procedures, including cylinder head and piston service, valve adjustment, and crankshaft and connecting rod inspection.

Reassembly procedures are specified for:

Detailed instructions cover the reassembly of major components, ensuring correct installation and torque specifications for optimal performance and longevity.

Documents torque specifications for engine and chassis fasteners to ensure proper assembly stress control.

Drivetrain specifications are addressed in:

This section covers the clutch, transmission, and final drive systems, providing information on inspection, removal, and installation of key components like gears, shafts, and chains.

Service intervals are documented for:

Includes a comprehensive periodic maintenance chart outlining recommended service intervals for all major systems, ensuring the ATV remains in top condition.

Component locations are identified for:

Provides detailed diagrams and illustrations to help identify the location of all components and parts within the ATV's systems.

FAQ

What does the **exact** assembly sequence involve? keyboard_arrow_down

115 N·m is the specified torque for the main shaft locknut during assembly sequence.

Reference the **specific** service interval parameters. keyboard_arrow_down

Every 2 years is the specified interval for coolant changes, referencing page 3-4 for details.

What are the **designated** system architecture requirements? keyboard_arrow_down

249 mL is the engine displacement, part of the liquid-cooled system architecture.

Specify the **critical** tool requirements. keyboard_arrow_down

57001-1129 Bearing Driver Set is required for critical internal component installation, as detailed on page 12-3.

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