1987-2004 Kawasaki KSF250 Mojave All Terrain Vehicle Service Manual

Kawasaki KSF250 Mojave 1987–2004 Service Documentation

• Covers 1987–2004 Kawasaki KSF250 Mojave All Terrain Vehicles, including the 250cc liquid-cooled DOHC four-stroke engine variants
• Original OEM publication P/N 99960-1017, Fourteenth Edition dated April 10, 2003
• Documents specifications across 20 distinct system chapters including cooling, fuel, transmission, and frame maintenance
• Delivered as a direct download the moment payment clears
• Indexed PDF search covers every chapter and appendix
• Contains dozens of exploded-view diagrams and wiring schematics for precise component identification
• This 2003 fourteenth edition serves as the master reference for the entire 1987–2004 production run of the KSF250 Mojave series

Component and System Overview

The 1987–2004 Kawasaki KSF250 Mojave service manual provides technical data and assembly documentation for the 250cc liquid-cooled engine, constant mesh five-speed transmission, and chassis components. The documentation segments technical information into core groups, focusing on cooling system pressure, lubrication path flow, fuel delivery through the Keihin CVK34 carburetor, and transmission gear ratios.

Technical Specification Highlights

Cylinder head bolt torque values are documented in a multi-stage sequence, with final-stage values specified at 45 N-m (33 ft-lb). Intake valve clearance is listed at 0.20–0.24 mm in the engine top end specification table. The Kawasaki KSF250 Mojave cooling system capacity is specified at 1.45 liters, and the unit supports liquid-cooled engine temperatures with a 69.5–72.5°C thermostat opening range. Reference only — always consult a certified technician before performing service on this equipment.

An official 245-page Kawasaki OEM service publication covering the 1987–2004 KSF250 Mojave, documenting engine, chassis, electrical, and cooling system specifications for the full series run.