1992-1995 Suzuki DR650R/S Service Manual

Service procedures for DR650R/S: engine, fuel system, electrical, chassis, and periodic maintenance. Includes specs and diagrams. Part # 99500-46022-01E.

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Document Details

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Document Number / Seller:
24900 / Amy Johnson
File Size:
11.17 MB
File Type:
PDF
Language:
English
Pages:
235
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 21, 2025

Models Covered & Key Technical Specifications

Suzuki DR650R/S (99500-46022-01E) Manual: 1992-1995 Suzuki DR650R / DR650S (99500-46022-01E) | DR650 Series Repository.

  • Verified Working Temperature: For optimal operation, 15-30C defines the environmental limit Framework.
  • Engineered Print Rate: Maximum throughput reaches 25 ppm Parameters.
  • Prescribed Unit Dimensions: The formatter board requires 64 MB for standard operation Logic.
  • Nominal Bolt Torques: Cylinder head bolts specify 35–40 N·m (3.5–4.0 kg·m, 25.5–29.0 lb-ft) is set to ensure proper fastening Sequences.
  • Defined Displacement Data: Engine displacement produces 640 cm³ (39.0 cu in) piston displacement Mapping.
  • General Thermal Envelope: Compression ratio of 9.7:1 in the combustion chamber creates proper ignition Configuration.

Professional Workshop Service Manual & Technical Specifications

Suzuki DR650R/S 1992-1995 Service Manual: Calibration-Manual

Specification-Class: DR650R/S // Specification-Class: Motorbike / Engine Logic // Year-Coverage: 1992-1995.

Integrated-Framework Diagnostic-Logic Calibration-Data
Engine Specifications Electrical System Schematics Chassis Components
Transmission Details Fuel System Diagrams Periodic Maintenance

Cataloging major assemblies into distinct sections, this manual provides a deep dive into the DR650R and DR650S models. You'll find detailed diagrams and explanations covering engine overhauls, electrical troubleshooting, and chassis component servicing. The manual meticulously documents specifications for all major systems, enabling users to understand and address complex issues. Procedures for routine maintenance and tune-ups are clearly outlined, ensuring the motorcycle remains in peak condition. Torque specifications for fasteners are included to ensure proper assembly and prevent fastener fatigue prevention.

Technical specifications are provided for all critical motorcycle systems.

Factory specifications are documented for engine, transmission, and chassis components.

Engine rebuild procedures are documented for complex internal engine work.

Drivetrain specifications are addressed in detail, including clutch and gearbox.

Reassembly procedures are specified for various components after maintenance or repair.

FAQ

What **essential** testing parameters are outlined for ignition timing? keyboard_arrow_down

0° B.T.D.C. Below 2 200 r/min and 28° B.T.D.C. Above 4 300 r/min is the documented ignition timing specification.

Check the **correct** diagnostic procedures for the electrical system. keyboard_arrow_down

Troubleshooting electrical issues includes checks for generator output, battery charging voltage, and regulator/rectifier function, with specific resistance values provided for continuity tests.

What does the **documented** fluid capacity requirements entail? keyboard_arrow_down

2.150 ml (2.3/1.9 US/Imp qt) is the engine oil capacity for a filter change, and 2.600 ml (2.7/2.3 US/Imp qt) for an overhaul.

Reference the **precise** component identification for the front brake caliper. keyboard_arrow_down

The front brake caliper assembly involves mounting bolts and a union bolt, with specific torque values provided for each during reassembly procedures.

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Reviews (3)

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The download process was smooth, and I received the link almost instantly. The manual is packed with useful information and expert tips. A must-have for any DR650R owner!
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Rated 5 out of 5 stars
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This service manual is a game changer for my DR650R! The step-by-step procedures are easy to follow, and the troubleshooting tips have saved me a lot of time. Highly recommend!