2002 Harley-Davidson Softail Models Service Manual

Official Harley-Davidson Softail Standard, Deuce, Classic, Custom & Night Train 2002 Service Manual. Covers maintenance, troubleshooting, and repair for these motorcycle models. Publication 99482-02.

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Document Details

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Document Number / Seller:
29374 / Brian Allen
File Size:
35.93 MB
File Type:
PDF
Language:
English
Pages:
940
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Feb 11, 2025

Models Covered & Key Technical Specifications

Harley-Davidson Softail Standard, Deuce, Classic, Custom & Night Train (99482-02) -- 2002 Document Listing | Archive Repository

  • General Specifications: 2 cylinders establishes the V-twin engine configuration.
  • Torque Data: 85 ft-lbs @ 3000 RPM signifies the domestic models torque rating at operating speed.
  • Piston Displacement: 88 cubic in. defines the approximate engine displacement Capacity.
  • Engine Idle Speed: 1000 RPM +/- 50 indicates the standard engine idle speed Framework.
  • Engine and Transmission Weight: 204 lbs designates the total vehicle weight Baseline.
  • Oil Tank Capacity: 3.5 qt. signifies the required oil volume for the tank Threshold.

Professional Workshop Service Manual & Technical Specifications

Harley-Davidson Softail Standard, Deuce, Classic, Custom & Night Train 2002 - Comprehensive Maintenance, Troubleshooting & Repair Manual Reference-Archive

Equipment-Series: 2002 Harley-Davidson Softail Models // Reference-Category: Motorcycle / Engine Logic // Equipment-Series: Service Manual

Specification Parameters Logic
Type 4-cycle, 45 degree, air cooled V-twin Engine Configuration
Torque 85 ft-lbs @ 3000 RPM Engine Torque Domestic Models
Bore 3.75 in. Engine Component Dimension
Stroke 4.00 in. Engine Component Dimension
Piston Displacement 88 cubic in. Engine Displacement Metric
Maximum Sustained Engine Speed 5600 RPM Engine Performance Limit
Idle Speed 1000 RPM +/- 50 Engine Idle Specification
Engine and Transmission Weight 204 lbs Vehicle Weight Data

Outlining the operational framework across systems and procedures for the Harley-Davidson Softail line, this manual provides comprehensive coverage. It details maintenance schedules, troubleshooting guides, and repair procedures for a wide range of components.

Calibration requirements are specified for

Electrical system documentation covers

Suspension service documentation covers

Disassembly instructions are documented for

Wear limits are specified for

This manual documents torque specifications for various engine components to ensure proper assembly and performance.

FAQ

Check the **standard** engine idle speed keyboard_arrow_down

1000 RPM +/- 50 is the standard idle speed for these models.

What does the **necessary** procedure involve for engine lubrication? keyboard_arrow_down

Engine oil flows from the oil tank feed line to the lower fitting at the rear right side of the crankcase.

Reference the **recommended** torque values for the crankcase bolts keyboard_arrow_down

15-19 ft-lbs (20.3-25.8 Nm) is the torque range for crankcase bolts, applied in a special pattern.

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Reviews (4)

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The organization of the manual is fantastic. I appreciated the clear service schedules and troubleshooting charts. Great experience with the purchase!
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The manual provides comprehensive guidance on everything from basic maintenance to complex repairs. Very professional service, and the download process was smooth!
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As a novice mechanic, I found this manual easy to follow. The support team was quick to respond to my questions, which was a huge help!
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This service manual is incredibly helpful! The detailed instructions and diagrams made my maintenance tasks a breeze. Highly recommend!