2004 Harley-Davidson Softail (FXST, FLSTC, FLSTF, FXSTB, FXSTS, FXSTD) Service Manual (P/N 99482-04)

• Official Harley-Davidson publication P/N 99482-04 (first edition, 2004).
• Documents engine, chassis, fuel-injection, and electrical diagnostic procedures for 2004 Softail models including FXST, FLSTC, FLSTF, FXSTB, FXSTS, and FXSTD.
• Features 68 exploded-view diagrams, 24 electrical diagnostic schematics, and 12 torque specification tables across 1,068 pages.
• Integrates the specific FXSTDSE2 service supplement and advanced electrical diagnostic data.

Documentation Walkthrough

This factory reference thoroughly breaks down maintenance routines, chassis service, and engine management systems. Mechanics will find exact fuel and oil grades right alongside strict inspection schedules. It details battery upkeep, brake fluid flushing, and drive belt tensioning. On the chassis side, the manual documents steering head adjustments and suspension preload. You also get complete wheel lacing procedures for both disc and laced wheels. Need to reference the fuel system? Additional chapters cover the fuel supply valve and specific carburetor idle settings.

Specification Previews

Expect precise technical data covering engine assembly and critical chassis fasteners. Primary chain tension is specified at 5/8 to 7/8 inch for cold engines. When installing spark plugs, the required torque is 12–18 ft-lbs (16.3–24.4 Nm) with an electrode gap of 0.038–0.043 inch (0.97–1.09 mm). The documentation also records intake valve clearances and lists the front tire pressure for FXST models at exactly 30 PSI. The rear axle alignment margin leaves little room for error, set at just 1/32 inch (0.794 mm). Because working with these tight tolerances directly impacts vehicle safety and handling, always consult a certified technician before executing major mechanical service or chassis alterations.