2004 Harley-Davidson Softail (FXST, FLSTC, FLSTF, FXSTB, FXSTS, FXSTD) Service Manual

Comprehensive 2004 Harley-Davidson Softail service and repair manual covering FXST, FLSTC, FLSTF, FXSTB, FXSTS, and FXSTD models. Includes detailed procedures and specifications.

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Document Details

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Document Number / Seller:
29392 / Donna Cook
File Size:
24.75 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
May 23, 2025

Models Covered & Key Technical Specifications

2004 Harley-Davidson Softail (FXST, FLSTC, FLSTF, FXSTB, FXSTS, FXSTD) Service Manual

Comprehensive Service & Repair Manual for Softail Models | Softail Models Database.

  • Approved Engine Oil Level: For proper operation, 10W40 viscosity is recommended for ambient temperatures below 40°F (4°C) Levels.
  • Baseline Torque Data: 12-18 ft-lbs signifies the recommended torque for spark plug installation Threshold.
  • Primary Chain Tension: For optimal performance, 5/8-7/8 in. (15.9-22.3 mm) defines the acceptable play specification Framework.
  • General Brake Fluid Specification: D.O.T. 5 SILICONE BRAKE FLUID is the specified fluid type for system hydraulics Logic.
  • Certified Tire Pressure (Solo Rider): For FXST models, 30 PSI establishes the recommended front tire pressure Standards.
  • Reference Wheel Alignment: Ensuring the rear axle is equidistant from the rear fork pivot shaft is crucial for stability Margin.

Professional Workshop Service Manual & Technical Specifications

Integrated Operations Shop Manual: Harley-Davidson Softail FXST, FLSTC, FLSTF, FXSTB, FXSTS, FXSTD 2004 - Comprehensive Service & Repair Manual for Softail Models Powertrain-Manual

System-Identifier: 2004 Harley-Davidson Softail / Unit-Designations: Motorcycle / System-Identifier: Maintenance Procedures.

System-Identifier: 2004 Harley-Davidson Softail Models

Assessment-Parameter | Operational-Logic | Context

---|---|--- Fluid Specifications | Harley-Davidson specified fluids | D.O.T. 5 SILICONE BRAKE FLUID is used for brake system Torque Values | Fastener tightening specifications | Critical fasteners torqued to manufacturer specifications Engine Oil | Recommended grades and procedures | SAE 20W50 recommended for normal operation Tire Pressure | Cold tire pressure settings | Front and rear tire pressures listed by model and rider load Suspension Adjustment | Rear shock preload adjustment | Adjuster plates modified to carry rider's weight specification

Technical content addresses the complete service and repair procedures for the 2004 Harley-Davidson Softail models, including detailed diagrams, specifications, and step-by-step instructions. Proper maintenance procedures are outlined for various systems, ensuring optimal performance and longevity. The manual documents torque specifications for various fasteners to ensure proper assembly and cyclic stress resistance. Parts identification is covered for all major components. Removal and installation procedures are clearly explained for all major assemblies. Factory specifications are documented for critical measurements and clearances. Engine oil and transmission lubricant requirements are detailed to ensure proper lubrication and thermal management. Brake system maintenance includes fluid inspection, bleeding procedures, and pad/disc checks. Suspension adjustments are provided to accommodate varying load conditions. Steering head bearing and fork service procedures are outlined to ensure smooth operation and proper handling. The manual also covers tire and wheel service, including balancing and alignment. It details the procedure for replacing the air cleaner filter and servicing the spark plugs. Troubleshooting guides are provided for common engine and chassis issues. Torque specifications are listed for critical fasteners throughout the motorcycle.

Torque Statement: The manual documents torque specifications for various fasteners to ensure proper assembly and cyclic stress resistance.

FAQ

What are the **proper** clearance measurements for the primary chain? keyboard_arrow_down

5/8-7/8 in. (15.9-22.3 mm) is the specified upward free play for the primary chain when the engine is cold.

Specify the **standard** torque specifications for the front axle nut. keyboard_arrow_down

For FXST, FLSTC, FLSTF, FXSTB models, the front axle nut should be tightened to 50-55 ft-lbs (61.0-74.6 Nm).

What is the **necessary** safety precaution when installing a new wheel? keyboard_arrow_down

Before moving the motorcycle, pump the brake fluid until the pistons push the pads against the brake disc; failure to do so means the brakes will not be available to stop the motorcycle, which could result in death or serious injury.

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Reviews (5)

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The step-by-step repair procedures are easy to follow. I appreciated the quick email response for my download link. Great service!
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This service manual is a must-have! The detailed instructions and diagrams made my maintenance tasks much easier. Highly recommend!
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The email support was fantastic! They responded quickly to my questions, and the manual is incredibly thorough. Definitely worth it!
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I found the troubleshooting guides especially helpful. The download process was smooth, and I received the link almost instantly. A fantastic purchase!
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Rated 5 out of 5 stars