Harley-Davidson XLH 2004 Service & Electrical Diagnostics Manual Set (P/N 99484-04)
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Harley-Davidson Models Covered & Key Technical Specifications
Models: XL 883, XL 883C Custom, XL 1200C Custom, XL 1200R Roadster
Trade Names: Sportster
Model Year: 2004
VIN model identifiers (positions 5–6): CA = XL 883; CJ = XL 883C Custom; CG = XL 1200C Custom; CL = XL 1200R Roadster.
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Engine oil capacity: 3.6 quarts (3.4 liters)
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Primary chaincase/transmission capacity: 32 fluid ounces (946 ml)
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Spark plug gap: 0.038–0.043 in. (0.96–1.09 mm)
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Front fork oil capacity (wet): 9.0 fl. oz. (266 ml)
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Front fork oil capacity (dry): 10.2 fl. oz. (302 ml)
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Steering head fall-away adjustment: 1–2 in. (25–50 mm)
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Primary chain free play (cold): 3/8–1/2 in. (9.5–12.7 mm)
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Rear brake disc minimum thickness: 0.230 in. (5.84 mm)
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Transmission: 5-speed constant-mesh (all listed models)
Harley-Davidson Manual Features & Selected Content Preview
Models: XL 883, XL 883C Custom, XL 1200C Custom, XL 1200R Roadster
Trade Names: Sportster
Model Year: 2004
VIN model identifiers (positions 5–6): CA = XL 883; CJ = XL 883C Custom; CG = XL 1200C Custom; CL = XL 1200R Roadster.
-
Engine oil capacity: 3.6 quarts (3.4 liters)
-
Primary chaincase/transmission capacity: 32 fluid ounces (946 ml)
-
Spark plug gap: 0.038–0.043 in. (0.96–1.09 mm)
-
Front fork oil capacity (wet): 9.0 fl. oz. (266 ml)
-
Front fork oil capacity (dry): 10.2 fl. oz. (302 ml)
-
Steering head fall-away adjustment: 1–2 in. (25–50 mm)
-
Primary chain free play (cold): 3/8–1/2 in. (9.5–12.7 mm)
-
Rear brake disc minimum thickness: 0.230 in. (5.84 mm)
-
Transmission: 5-speed constant-mesh (all listed models)
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