2002 Harley-Davidson FLT Family Service Manual

2002 Harley-Davidson FLT Touring Service & Repair Manual - Covers FLHT, FLHTC, FLHR, FLTR & FLT models. Publication 99483-02.

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Document Details

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Document Number / Seller:
29419 / Donna Gomez
File Size:
39.47 MB
File Type:
PDF
Language:
English
Pages:
1107
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jul 10, 2025

Models Covered & Key Technical Specifications

2002 Harley-Davidson FLT Family Service Manual: FLHT, FLHTC, FLHR, FLTR & FLT (2002) - Touring Service & Repair Manual Blueprint-Vault

Asset-ID: 99483-02 // Repair-Classification: Service Manual / Touring Logic // Coverage-Scope: FLHT, FLHTC, FLHR, FLTR, FLT models Technical Specifications:

  • Engine Type: V = Carbureted, W = Fuel Injected
  • Wheel Base: 63.5 in. (1613 mm)
  • Overall Length: 93.7 in. (2380 mm)
  • Weight (lbs): DRY WEIGHT (as shipped from the factory) 758/776/788
  • Fuel Tank Capacity: 5 gallons (18.9 L)
  • Transmission Lubricant: 20-24 oz. (591-710 mL)

Professional Workshop Service Manual & Technical Specifications

Functional Safety Manual: Motorcycle Official Harley-Davidson FLT Family: FLHT, FLHTC, FLHR, FLTR & FLT (2002) - Touring Service & Repair Manual Blueprint-Vault

Asset-ID: 99483-02 // Repair-Classification: Service Manual / Touring Logic // Coverage-Scope: FLHT, FLHTC, FLHR, FLTR, FLT models Technical Specifications:

  • Engine Type: V = Carbureted, W = Fuel Injected
  • Wheel Base: 63.5 in. (1613 mm)
  • Overall Length: 93.7 in. (2380 mm)
  • Weight (lbs): DRY WEIGHT (as shipped from the factory) 758/776/788
  • Fuel Tank Capacity: 5 gallons (18.9 L)
  • Transmission Lubricant: 20-24 oz. (591-710 mL)

Service Manual Overview:

This service manual covers systems, procedures, and provides an introduction to the Harley-Davidson FLT Family of motorcycles from 2002. It details the systems and procedures necessary for maintenance and repair. The manual includes an overview of specifications, a table of contents, and detailed prose paragraphs describing various aspects of the motorcycle's operation and maintenance.

What This Manual Covers:

Reference data is included for all systems, including detailed procedures for engine and chassis maintenance. This manual covers diagnostic procedures for electrical systems, troubleshooting guides for common issues, and specific instructions for component replacement. Wiring diagrams and detailed exploded views of components are provided to assist in identification and replacement. This manual covers diagnostic procedures for electrical systems, and troubleshooting guides for common issues. Wiring diagrams are provided for all electrical systems. Fuel system procedures are documented for fuel tank and fuel valve servicing.

Technical Specifications Table:

Service-Nexus Operational-Logic Framework
Engine Specifications Dimensional Data Capacity Ratings
Chassis Specifications Weight Specifications Torque Specifications
Electrical System Suspension Specifications Brake System

Table of Contents Summary:

The service manual covers the following key areas:

  • Engine Specifications and Tolerances
  • Oil and Lubrication Systems
  • Front and Rear Suspension
  • Brake System Maintenance
  • Electrical System Diagnostics
  • Exhaust System Service
  • Fuel System Procedures

FAQ

Check the **standard** idle speed specification keyboard_arrow_down

950-1050 rpm is the specified idle speed for the engine when the enrichener knob is pushed fully in.

What does the **necessary** adjustment procedures for the primary chain tension involve? keyboard_arrow_down

1/4 to 5/16 inches (6.4-7.9 mm) is the specified belt deflection for the primary chain on ground with rider.

Reference the **recommended** pressure specifications for the rear air suspension keyboard_arrow_down

35 psi is the maximum recommended air pressure for the rear suspension to prevent damage to the shock absorbers.

What are the **calibrated** assembly sequence requirements for the front wheel bearings? keyboard_arrow_down

0.002 inch (0.051 mm) is the maximum allowable lateral movement or end play for the front wheel bearings.

Specify the **applicable** service interval parameters for steering head bearing lubrication keyboard_arrow_down

Every 5,000 miles (8,000 km) is the recommended interval for greasing the steering head bearings.

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Reviews (3)

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New
This manual has been incredibly helpful in maintaining my motorcycle. The diagrams are clear and easy to follow!
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Rated 5 out of 5 stars
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New
I appreciate the detailed troubleshooting guides. The download process was smooth, and I received the manual in no time!