2002 Harley-Davidson FLHT, FLHTC, FLHR, FLTR & FLT Service Manual (P/N 99483-02)

• Details technical specifications for the 2002 FLT touring lineup, including carbureted and fuel-injected FLHT, FLHTC, FLHR, and FLTR variants
• Official OEM publication (P/N 99483-02) documenting the chassis, engine, fuel, and electrical systems
• Contains 1,107 pages of factory tolerances, torque values, exploded-view diagrams, and maintenance schedules
• Acts as the primary factory reference for critical alignment and engine mount procedures

What's Inside the Manual

This factory guide breaks down the touring platform across nine main sections and a dedicated appendix. It outlines precise maintenance schedules, engine and transmission teardowns, chassis alignment, fuel system diagnostics, and complete electrical schematics. You will find distinct parameters for both carbureted and EFI configurations, giving you accurate reference points for component removal, inspection, and assembly.

Major assemblies like the master cylinder, brake calipers, and front forks feature detailed exploded views to illustrate the exact internal layout. Sections dedicated to starter motors, driveline components, and electrical diagnostics equip technicians with the exact factory data required for professional bench work. Because working on safety-critical systems requires specific tooling and mechanical experience, always verify the listed factory tolerances before beginning a rebuild to ensure a roadworthy motorcycle.

Specification Highlights

Technical data is provided for all major systems, listing torque settings in both standard and metric units. For example, the transmission drain plug torque is set at 14–21 ft-lbs (19–28 Nm), and the steering head bearing requires special-purpose grease (P/N 99857-97). Fuel tank capacity is confirmed at 5.0 gallons (18.9 L).

Maintenance intervals call for engine oil and filter swaps at 1,000 miles, followed by 5,000-mile service intervals. Primary chain tension and clutch adjustment tolerances are detailed for both hot and cold engines. Brake rotor minimum thickness is specified at 0.04 inches (1.02 mm) across the entire 2002 touring lineup.