2004 Harley-Davidson FLT Motorcycle Service Manual
Complete service manual for the 2004 Harley-Davidson FLT Models, covering electrical diagnostics and routine maintenance. Includes detailed procedures and diagrams. PN 99483-04.
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Harley-Davidson Models Covered & Key Technical Specifications
Models: 2004 Harley-Davidson FLT models (Touring line)
Sub-models / Variants: FLHT, FLHTC, FLHRI, FLHTCUI, FLHR, FLHTCI, FLHTCUI W/SC, FLHPI, FLHTCI Shrine, FLHTCUI Shrine, FLHTPI, FLHRCI, FLTRI, FLHPEI, FLHTI, FLHRI Shrine, FLHRS, FLHRSI
Trade Names: Electra Glide, Road King, Road Glide, Ultra Classic
Build Years: 2004
Serial Numbers: 1HD1DJV134Y500001 (Example format)
Technical Data:
- Engine Bore: 95.25 mm
- Engine Stroke: 4.00 inches
- Compression Ratio: 9.0:1
- Wheelbase: 63.5 inches
- Idle Speed: 950–1050 rpm
- Primary Chain Deflection (Cold): 5/8–7/8 inch (15.9–22.2 mm)
- Primary Chain Deflection (Hot): 3/8–5/8 inch (9.5–15.9 mm)
- Transmission Lubricant Capacity: 20–24 oz (590–710 ml)
- Engine Oil Capacity: 4 quarts (3.8 L)
- Spark Plug Gap: 0.038–0.043 inch (0.97–1.09 mm)
- Spark Plug Torque: 12–18 ft-lbs (16–24 Nm)
Harley-Davidson Manual Features & Content Preview
2004 Harley-Davidson FLT Touring Service and Diagnostic Documentation
- This 1271-page official Harley-Davidson publication covers 2004 FLT Touring models, including Electra Glide, Road King, Road Glide, and Ultra Classic variants.
- Original OEM publication P/N 99483-04 (Service Manual) and P/N 99497-04 (Electrical Diagnostics), both released for the 2004 model year.
- Contains 68 exploded-view diagrams, 16 critical fastener torque tables, and multiple detailed electrical diagnostic schematics.
- Delivered as a direct download the moment payment clears.
- Re-download the file any time, no expiration.
- Indexed PDF search covers every chapter and appendix.
- Laid out for standard letter and A4 printing.
- This 2004 factory manual is the primary reference used for the 2004 FLT-series launch, providing the exact specifications required for powertrain and chassis maintenance.
Component and Systems Documentation
The 2004 Harley-Davidson FLT service manual provides detailed technical information for maintaining the engine, chassis, transmission, and fuel systems. Each chapter documents specific maintenance intervals, component removal and installation, and fluid service requirements, ensuring that all 2004 Harley-Davidson FLT touring motorcycles are serviced to factory standards. The manual also includes a dedicated electrical diagnostics section that covers starting and charging systems, engine management, and wiring diagrams.
Technical Data and Specifications
This publication includes extensive specification tables, providing torque values, fluid capacities, and clearances for major assemblies. The torque table lists 95–105 ft-lbs for the rear axle cone nut. The primary chaincase lubricant capacity is documented at 32 oz. The 2004 Harley-Davidson FLT service manual specifies 950–1050 rpm for engine idle speed. Intake valve clearance and ignition timing thresholds are provided in the engine assembly section. Understanding factory workshop documentation is structured for these machines helps ensure accurate service results. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 1271-page Harley-Davidson OEM workshop manual covering the 2004 FLT touring model family, documenting engine, chassis, electrical, and fuel-injection specifications for the 2004 production year.
Document Reference: Part Number 99483-04, 2004 Touring Edition
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