2004 Harley-Davidson FLT Motorcycle Service Manual

Complete service manual for the 2004 Harley-Davidson FLT Models, covering electrical diagnostics and routine maintenance. Includes detailed procedures and diagrams. PN 99483-04.

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Document Details

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Document Number / Seller:
29421 / Thomas Williams
File Size:
50.70 MB
File Type:
PDF
Language:
English
Pages:
1271
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Aug 4, 2025

Models Covered & Key Technical Specifications

2004 Harley-Davidson FLT Motorcycle Service Manual

Complete service manual for the 2004 Harley-Davidson FLT Models, covering electrical diagnostics and routine maintenance. Includes detailed procedures and diagrams. PN 99483-04.

  • Design Physical Specs: 63.5 inches wheelbase establishes the standard measurement for chassis stability.
  • Nominal Resolution Data: For effective operation, 95.25 mm bore defines the engine's core displacement Architecture.
  • Technical Tension Specs: 4.00 inches stroke -- signifies the piston's movement range Norms.
  • Standard Holding Capacity: The ignition system requires sequential, non-waste spark for optimal operation.
  • Principal Load Capacity: 85 ft-lbs @ 3000 RPM signifies the torque value for dual exhaust systems.
  • Key Dimensional Limits: 9.0:1 compression ratio maintains the specified air-fuel mixture Ratio.

Professional Workshop Service Manual & Technical Specifications

Applied Repair Electrical Manual: Harley-Davidson FLT Models - Expert Electrical Diagnostics & Routine Maintenance (2004) Assembly-Guide

Engineering-Base: 2004 FLT Models // Equipment-Series: FLT / FLHR / FLHT / FLTR // Documentation-Type: Service Manual

Reliably mandating procedures, specs, and systems, this manual provides a comprehensive reference for the Harley-Davidson FLT Models. It details essential maintenance procedures and technical specifications, ensuring optimal performance and longevity of your motorcycle.

Specification Parameters Architecture
Wheel Base 63.5 inches Standard
Bore 95.25 mm Architecture
Stroke 4.00 inches Norms
Piston Displacement 1450 cc Ratio
Compression Ratio 9.0:1 Topology
Idle Speed 950-1050 RPM Standards

Cataloging major assemblies into engine, chassis, and electrical systems, this manual offers methodical insights into each component. It covers essential maintenance tasks, detailed removal and installation procedures, and vital specifications.

Torque specifications are documented for critical fasteners to ensure proper flange face sealing and structural integrity. Parts identification is covered for all major components to aid in accurate servicing. Removal procedures are documented for all major assemblies and systems. Technical specifications are provided for all critical parameters, enabling precise maintenance and repair. Factory specifications are documented for all parts, ensuring adherence to original equipment standards.

FAQ

What is the **required** fluid capacity requirements for the engine oil? keyboard_arrow_down

4 quarts (3.8 L) is the specified engine oil capacity per chart in procedure, for servicing. Ensure the correct grade of oil is used for the lowest temperature expected before the next oil change.

Calculate the **specified** component identification for the primary chaincase lubricant. keyboard_arrow_down

32 oz (946 mL) is the specified primary chaincase lubricant capacity, with Part No.’s 99887-84 (quart) and 99886-84 (gallon) available for purchase.

What values are **essential** for the spark plug adjustment procedures? keyboard_arrow_down

0.038-0.043 in. (0.97-1.09 mm) is the specified spark plug gap, which is essential for optimal combustion and engine performance.

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Reviews (4)

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New
I appreciate the detailed wiring diagrams. They made fixing electrical issues much less daunting. Customer support was also super quick in responding to my questions!
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Rated 4 out of 5 stars
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This manual has been invaluable for maintaining my motorcycle. The troubleshooting sections are clear and easy to follow. Plus, the download process was seamless!
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Rated 4 out of 5 stars