Hitachi ZAXIS T10M, 120, 130, 130LCN, T2SUS, T35US, 135UR Excavator Workshop Manual (P/N W187E-03)
1,758 Pages • 86.93 MB • Instant, Printable PDF
Hitachi Models Covered & Key Technical Specifications
Models: ZAXIS 110, ZAXIS 110M, ZAXIS 120, ZAXIS 125US, ZAXIS 130, ZAXIS 130LCN, ZAXIS 130K, ZAXIS 135US, ZAXIS 135UR
Sub-models / Variants: 110M, 120, 130, 130LCN, 130K, 125US, 135US, 135UR
Technical Data:
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Cab mounting bolt torque: 205–210 N·m (152–155 lbf·ft)
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Engine cushion rubber mounting nut torque: 140 N·m (101 lbf·ft)
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Cab weight (ZAXIS 110, 120): 290 kg (640 lb)
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Cab weight (ZAXIS 125US, 135US): 270 kg (595 lb)
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Cab weight (ZAXIS 135UR): 218 kg (480 lb)
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Hydraulic hose fitting torque (37° female, 27 mm): 93 N·m (69 lbf·ft)
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Periodic replacement interval for hydraulic hoses: Every 2 years
Hitachi Manual Features & Content Preview
- Comprehensive Coverage: Includes the 2002-era Hitachi ZAXIS 110, 110M, 120, 125US, 130, 130LCN, 130K, 135US, and 135UR range, detailing specific cab and structural variants.
- 1,758 Pages of OEM Data (Vol No.: W187E-03): The definitive PDF technical documentation for mechanics tasked with maintaining the structural and hydraulic integrity of the ZAXIS lineup.
- Over 100 Exploded-View Diagrams: Detailed visual breakdowns for cabin assembly, component removal, and complex harness routing.
- Core Component Teardowns: Provides step-by-step disassembly and assembly procedures for the main frame, counterweight, pump device, swing device, pilot valve, solenoid valve, and holding valve.
- Essential Visuals & Specs: Features crucial wiring diagrams, cab glass dimensional drawings, tightening torque charts, piping joint views, nylon sling lifting views, and O-ring seal joint schematics.
Assembly Specs & Cab Maintenance Data
Shop life moves fast. When dealing with structural teardowns, working without exact factory tolerances kills efficiency. This manual breaks down the exact mounting bolts, nuts, and harness connections required for each specific ZAXIS configuration. Dealing with a shattered cab window? Instead of outsourcing to an expensive auto glass shop, you get the exact step-by-step repair procedures to execute the replacement in-house. It catalogs the correct piano-wire removal methods, specialized bonding agents like SUNRISE MSI primers, suction lifter techniques, and spacer thicknesses needed for a proper factory seal. Because heavy equipment maintenance involves extreme physical loads and high-pressure fluids that can penetrate the skin, always relieve system pressure completely and verify these factory parameters against your machine's actual condition before putting a wrench to it.
Hard Numbers and Hydraulic Routing
Beyond basic tear-downs, this reference material delivers the precise technical data mechanics rely on daily. It supplies the specific torque values for engine mounts, cab mounts, and control valves. Quick-reference conversion tables for SI and imperial units are built right in to speed up your workflow on the floor.
If you are replacing lines or overhauling major units, the guide provides detailed identification and maintenance baselines for boom, arm, and bucket hydraulic hoses, alongside correct system pressure requirements. To prevent catastrophic cavitation damage upon startup, it also outlines the critical step-by-step procedures for bleeding air from the hydraulic pump, swing motor, and travel circuits—saving you from secondary failures and a costly dealer service call. By pairing this mechanical data with your diagnostic troubleshooting, you can execute flawless component overhauls. Need to match the factory finish? It also covers exact OEM painting guidelines, specifying paint codes for the main upperstructure, undercarriage, and cab components, complete with ambient curing temperature charts.
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