Genuine Hitachi ZAXIS Workshop Manual for T10M, 120, 130, 130LCN, T2SUS, T35US, 135UR Excavators - Comprehensive Maintenance & Repair Procedures
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Sample pages from the Genuine Hitachi ZAXIS Workshop Manual for T10M, 120, 130, 130LCN, T2SUS, T35US, 135UR Excavators - Comprehensive Maintenance & Repair Procedures manual
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Hitachi Models Covered & Key Technical Specifications
Models: ZAXIS 110, ZAXIS 110M, ZAXIS 120, ZAXIS 125US, ZAXIS 130, ZAXIS 130LCN, ZAXIS 130K, ZAXIS 135US, ZAXIS 135UR
Sub-models / Variants: 110M, 120, 130, 130LCN, 130K, 125US, 135US, 135UR
Trade Names: Hitachi ZAXIS
Technical Data:
- Cab mounting bolt torque: 205–210 N·m (152–155 lbf·ft)
- Engine cushion rubber mounting nut torque: 140 N·m (101 lbf·ft)
- Cab weight (ZAXIS 110, 120): 290 kg (640 lb)
- Cab weight (ZAXIS 125US, 135US): 270 kg (595 lb)
- Cab weight (ZAXIS 135UR): 218 kg (480 lb)
- Hydraulic hose fitting torque (37° female, 27 mm): 93 N·m (69 lbf·ft)
- Periodic replacement interval for hydraulic hoses: Every 2 years
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Technical Scope and Documentation for the Hitachi ZAXIS Excavator
- Covers the 2002-era Hitachi ZAXIS 110, 110M, 120, 125US, 130, 130LCN, 130K, 135US, and 135UR excavator range, including sub-models and configurations with specific cab and structural variants.
- Official Hitachi Workshop Manual W187E-03, providing standardized specifications and assembly/disassembly criteria for the entire ZAXIS model series listed.
- Contains over 100 exploded-view diagrams illustrating cabin assembly, component removal, and painting procedures, plus extensive torque charts and hose-fitting specifications.
- Stored against your account so you can retrieve it after a hard-drive loss.
- OCR text layer lets you jump to a torque spec by keyword.
- This 1758-page reference is the primary documentation source for the technical staff tasked with maintaining the structural and hydraulic integrity of the ZAXIS lineup.
Assembly and Maintenance Procedures
The documentation provides granular information regarding cab removal and installation across the different series, detailing the specific mounting bolts, nuts, and harness connections required for each configuration. It outlines precise instructions for the handling of glass, including the removal of broken or cracked panels, the use of specialized bonding agents, and the installation of mounting rubbers and spacers. The maintenance data includes a dedicated section on torque specifications for bolts and piping joints to ensure long-term equipment reliability.
Technical Specification Highlights
Technical details cover a broad range of operational needs, including the identification of specific torque values for engine mounts, cab mounts, and control valves. The manual also includes extensive guidelines on painting, which specifies colors for the main upperstructure, undercarriage, and cab components, along with ambient temperature requirements for proper curing. Reference tables provide essential conversion data for SI and imperial units, facilitating precise adjustments during shop-floor work. Detailed maintenance protocols for replacing hydraulic hoses, such as the boom, arm, and bucket lines, are included alongside requirements for maintaining hydraulic system pressure. For what an OEM service publication covers regarding these machine types, the manual serves as an authoritative data reference. Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. This workshop manual provides detailed assembly, maintenance, and technical specifications for the Hitachi ZAXIS 110, 120, 130, 135 series excavators, offering essential data for equipment repair and structural component management.
Document Reference: Vol No.: W187E-03
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