1986 Suzuki LT250R Service Manual

Repair guide for all LT250R configurations. Covers engine, chassis, electrical, and fuel systems. Suzuki 99500-22041-01E

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Document Details

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Document Number / Seller:
29512 / Joshua Hernandez
File Size:
78.52 MB
File Type:
PDF
Language:
English
Pages:
204
Printable:
Yes
Category:
Motorbike
Last updated / verified
Aug 5, 2025

Models Covered & Key Technical Specifications

Suzuki LT250R ('86 Model) Repair Manual: Comprehensive Diagnostics & Repair Procedures Suzuki LT250R ('86 Model) (99500-22041-01E) - 1986 Analytical Archive | Series Archive.

  • Certified Physical Specs: 1840 mm overall length establishes the standard vehicle dimensions.
  • Designated Resolution Data: For precise measurements, 70.0 mm bore defines the cylinder diameter specification.
  • Design Tension Specs: The standard ignition timing requires 6° B.T.D.C. for reliable operation.
  • Engineered Holding Capacity: For optimal fuel delivery, the float height is set at 10.9 mm.
  • Primary Baseline Specs: The transmission utilizes a 5-speed constant mesh system for power transfer.
  • Baseline Dimensional Limits: To ensure stability, the toe-in is set at 15 ± 4 mm.

Professional Workshop Service Manual & Technical Specifications

Suzuki LT250R ('86 Model) Service Manual: Comprehensive Diagnostics & Repair Procedures Calibration-Manual

Assembly-Group: LT250R ('86 Model) // Asset-ID: 99500-22041-01E / Engine Logic // Technical-Scope: 1986 Suzuki LT250R.

Assessment-Element Technical-Path Context
Vehicle Specifications Overall Dimensions Standard Measurements for Operation
Engine Performance Carburetor Settings Typical Condition Adjustments for Fuel Mixture
Chassis Components Suspension System Damping Force and Spring Preload Adjustments
Electrical System Ignition Coil Resistance Primary and Secondary Coil Specifications for Spark Generation
Cooling System Radiator Capacity Coolant Volume for Optimal Heat Dissipation
Fuel System Fuel Delivery Jet Settings and Airflow Adjustments for Mixture Control

Organized into dedicated modules for: General Information, Periodic Maintenance, Engine, Cooling System, Fuel System, Electrical System, Chassis, and Servicing Information. This manual details engine removal and reinstallation, including components like the balancer system and crankshaft. It covers chassis maintenance, focusing on front and rear wheels, brakes, and suspension systems. Electrical system diagnostics and fuel system adjustments are thoroughly explained, along with specific servicing data and troubleshooting guides. Completely establishing the operational parameters for the LT250R, this manual documents torque specifications for critical engine components to ensure proper oscillation integrity.

FAQ

What components have **documented** safety precautions? keyboard_arrow_down

Component safety precautions are documented for the fuel system, specifically related to gasoline's explosive nature, and for the cooling system, warning about hot liquids.

Confirm the **precise** lubrication requirements. keyboard_arrow_down

1.8 L of SUZUKI Super Grease "A" is required for lubricating bearings and seals throughout the chassis and suspension systems.

What tools are needed for **proper** testing parameters? keyboard_arrow_down

A pocket tester (09900-25002) is essential for checking ignition coil resistance and lighting coil output, along with a dial gauge (09900-20606) for measuring component runout.

Identify the **standard** diagnostic procedures. keyboard_arrow_down

Diagnostic procedures include checking ignition system resistance with a pocket tester, verifying spark plug gap with a thickness gauge, and testing lighting coil output at specified RPMs.

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The manual is incredibly detailed and easy to follow. The download process was smooth, and I received the link almost instantly. Highly recommend for anyone working on their Suzuki!