2002-2004 Victory Cruiser Service Manual: Repair & Service

Technical reference spanning Standard, Deluxe, Classic, and Touring Cruiser models. Documents paper handling and control panel diagnostics for your Victory motorcycle. PN 9917169

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Document Details

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Document Number / Seller:
29523 / Elizabeth Campbell
File Size:
23.90 MB
File Type:
PDF
Language:
English
Pages:
462
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Dec 25, 2025

Models Covered & Key Technical Specifications

Operational Troubleshooting Manual: Victory Motorcycles Service Manual (2002-2004): Standard, Deluxe, Classic, and Touring Cruiser Motorcycle Service Manual Hydraulic-Guide

Calibration-Scope: Victory Motorcycles // Calibration-Scope: Motorcycle / Cruiser Logic // Asset-ID: 2002-2004 Victory Cruisers

Specification Value Calibration-Data
Engine Displacement 1507cc (92 cubic in)
Dry Weight 634 lbs (287.6 kg)
Top Speed 1000 rpm +/- 50 rpm
Fuel Capacity 5 US Gal (19 Ltr)
Torque 24 Nm (18 lb-ft)
Ground Clearance 5.5 in (14 cm)

OEM specifications cover systems, procedures, and the initial setup required for your motorcycle. Find information on fuel delivery, ignition timing, and exhaust systems. The manual details removal and installation procedures for critical components like the throttle body, fuel pump, and engine. It also covers maintenance schedules and diagnostic procedures for common issues. Specifications include engine oil capacity and drive belt deflection.

Professional Workshop Service Manual & Technical Specifications

Victory Cruiser Motorcycles Service Manual (2002-2004): Standard, Deluxe, Classic, and Touring Cruiser Motorcycle Service Manual Hydraulic-Guide

Calibration-Scope: Victory Motorcycles // Calibration-Scope: Motorcycle / Cruiser Logic // Asset-ID: 2002-2004 Victory Cruisers

Specification Value Calibration-Data
Engine Displacement 1507cc (92 cubic in)
Dry Weight 634 lbs (287.6 kg)
Top Speed 1000 rpm +/- 50 rpm
Fuel Capacity 5 US Gal (19 Ltr)
Torque 24 Nm (18 lb-ft)
Ground Clearance 5.5 in (14 cm)

OEM specifications cover systems, procedures, and the initial setup required for your motorcycle. Find information on fuel delivery, ignition timing, and exhaust systems. The manual details removal and installation procedures for critical components like the throttle body, fuel pump, and engine. It also covers maintenance schedules and diagnostic procedures for common issues. Specifications include engine oil capacity and drive belt deflection.

Engine Mechanicals

This section documents the internal engine systems, including the cylinder head, camshafts, and valve train. Procedures for disassembly, inspection, and assembly of these components are detailed.

Fuel and Ignition Systems

Coverage includes the fuel injection system, throttle body, fuel pump, and injectors. Diagnostic procedures for sensors, fuel pressure, and electrical circuits are provided.

Maintenance and Routine Service

Regular maintenance intervals, tune-up specifications, and procedures for oil changes, filter replacements, and fluid checks are outlined.

Frame and Bodywork

Information on seat removal and installation, side cover removal, and fender removal/installation is included.

Troubleshooting Common Issues

Guidance is provided for diagnosing and resolving common problems such as starting issues, poor idle, and engine stalling.

FAQ

What are the **proper** clearance measurements for the engine components? keyboard_arrow_down

Specifications for critical component clearances, including piston-to-cylinder and ring end gap, are listed on page 8.2 of this manual.

Specify the **standard** torque specifications for the engine mounting. keyboard_arrow_down

24 Nm (18 lb-ft) is the standard torque for the muffler support brackets, while the engine mounting fasteners range from 41 Nm to 102 Nm, as detailed on page 6.2.

What is the **necessary** safety precautions when working on the fuel system? keyboard_arrow_down

Always work in a well-ventilated area, keep ignition off when working with fuel, and disconnect the battery before any fuel system service to prevent fire or explosion hazards.

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