1984 Honda TRX200 ATV Service Manual

Complete ATV repair documentation for the 1984 Honda TRX200, covering all systems and components for maintenance and service.

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Document Details

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Document Number / Seller:
24950 / Jerry Williams
File Size:
33.94 MB
File Type:
PDF
Language:
English
Pages:
277
Printable:
Yes
Category:
ATV
Last updated / verified
Mar 6, 2025

Models Covered & Key Technical Specifications

Honda TRX200 (61VM500) — 1984

Specialist Manufacturing Expert | TRX200 Folder.

  • Certified Alignment Specs: 192 cc is designed for maximum displacement architecture within the single-cylinder 4-stroke configuration.
  • General Wattage Specs: For peak output, 13.0 BHP at 7,000 rpm controls the rated horsepower framework.
  • Design Fluid Levels: The compression ratio reaches 7.8:1 — is measured at standard combustion efficiency Standards.
  • Engineered Energy Draw: The maximum torque rating requires 1.46 kg-m (0.6 ft-lb) at 5,500 rpm for optimal output Topology.
  • Verified Storage Capacity: Tank volume indicates 9.5 liters (2.5 US gal, 2.09 Imp gal) specified as fuel storage capacity Protocol.
  • Factory Capacity Specs: The engine oil capacity is specified as 1.8 liters (1.9 US qt, 1.6 Imp qt) after disassembly Margin.

Professional Workshop Service Manual & Technical Specifications

1984 Honda TRX200 ATV Service Manual: Honda TRX200 ATV Service Manual Repair-Index

Equipment-Series: Honda TRX200 // Technical-Benchmarks: 1984 ATV / Engine Logic // Engineering-Metrics: Standard & Service Limit Specifications. Featuring a modular arrangement of diagrams, exploded views, and step-by-step instructions, this manual details the maintenance, disassembly, and assembly procedures for the Honda TRX200. It covers essential systems such as the engine, fuel system, brakes, and drivetrain, providing crucial specifications and troubleshooting guidance. Professional insights into system diagnostics and component overhauls are thoroughly documented.

Procedures Overview

This manual documents the procedures for the engine, clutch, transmission, brakes, steering, and electrical systems. It details component removal and installation, lubrication points, and torque specifications to ensure proper service interval reliability.

Technical Specifications Table

Integrated-Framework Baseline Framework
Specifications Standard Service Limit
Engine Oil Capacity 1.8 liters (1.9 US qt, 1.6 Imp qt) 1.0 liter (1.1 US qt, 0.9 Imp qt)
Front Brake Drum I.D. 160 mm (6.3 in) 161 mm (6.3 in)
Kingpin O.D. 13.966-13.984 mm 13.9 mm
Tire Pressure (Front) 2.9 psi (20 kPa) N/A
Max Horsepower 13.0 BHP @ 7,000 rpm N/A

Table of Contents Summary

This manual features a comprehensive table of contents, including:

  • General Information
  • Lubrication
  • Maintenance Schedule
  • Front Wheel/Steering System
  • Brakes
  • Transmission/Crankshaft

    Systems and Components

    Detailed sections cover the engine's internal components, including the cylinder head, valves, camshaft, and piston. It also extensively documents the fuel system, carburetor assembly, and ignition timing. Procedures for clutch and gearshift linkage, oil pump, and the recoil starter/alternator/starter clutch are thoroughly explained. The manual further provides guidance on sub-transmission, output gear, front wheel, and steering system maintenance, including brake systems and related components.

This manual documents torque specifications for various components to ensure proper service interval reliability.

FAQ

What are the **proper** clearance measurements for the Honda TRX200? keyboard_arrow_down

0.05 mm (0.002 in) is the standard clearance for both intake and exhaust valves, with a service limit of 0.12 mm (0.005 in) for intake and 0.14 mm (0.006 in) for exhaust.

Specify the **standard** torque specifications for the engine mount upper bracket nut. keyboard_arrow_down

40-48 N-m (4.0-4.8 kg-m, 29-35 ft-lb) is the standard torque specification for the engine mount upper bracket nut.

What is the **necessary** safety precaution when working with the brake fluid? keyboard_arrow_down

Avoid spilling brake fluid on painted surfaces; wash it off immediately if spilled, as brake fluid can damage paint and instrument lenses.

Calculate the **recommended** lubrication requirements for the camshaft. keyboard_arrow_down

Before assembly, apply molybdenum disulfide grease to the camshaft bearings to provide initial lubrication, and pour clean engine oil into the oil pockets in the cylinder head during assembly.

What values are used for **calibrated** testing parameters for the engine oil capacity? keyboard_arrow_down

The engine oil capacity is 1.8 liters (1.9 US qt, 1.6 Imp qt) at disassembly, and 1.0 liter (1.1 US qt, 0.9 Imp qt) at draining.

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Reviews (5)

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I found everything I needed with this manual. The images are high-quality, making repairs much easier!
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This service manual covers everything you need to know. The troubleshooting sections are particularly helpful!
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This manual is a lifesaver for my maintenance tasks. The step-by-step instructions are clear and easy to follow. Highly recommend!
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Rated 5 out of 5 stars
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I had a question about the manual, and the support team replied within minutes! Excellent service!