1977-1981 Honda S90, C90, CL90, CD90, CT90 shop manual

Product Information

Table of Contents:

Features

1. T. Engine

   • Engine Specifications
   • Engine Components

2. T. Frame

   • Frame Specifications
   • Frame Components

Specifications and Performances

1. Specifications

   • General Specifications
   • Engine Specifications

2. Performances

   • Performance Data
   • Engine Performance

Engine

1. Engine Description

   • Engine Design and Layout
   • Engine Function Overview

2. Power Transmission System

   • Transmission Overview
   • Transmission Components

3. Engine Removal

   • Preparation for Removal
   • Engine Removal Procedures

4. Engine Head/Cylinder

   • Cylinder Head Removal
   • Cylinder Inspection

5. Clutch

   • Clutch Operation
   • Clutch Adjustment

6. Cam Chain Tensioner

   • Tensioner Adjustment
   • Tensioner Replacement

7. Oil Pump

   • Oil Pump Operation
   • Oil Pump Inspection

8. Carburetor

   • Carburetor Adjustment
   • Carburetor Maintenance

9. Gear Shift Mechanism

   • Gear Shift Operation
   • Gear Shift Adjustment

10. Crankshaft

    • Crankshaft Removal
    • Crankshaft Inspection

11. Transmission

    • Transmission Removal
    • Transmission Inspection

12. Crankcase

    • Crankcase Disassembly
    • Crankcase Inspection

13. Kick Starter and Gear Pedal Mechanism (Exclusive to CT90)

    • Kick Starter Mechanism
    • Gear Pedal Adjustment

Frame

1. Steering Stem

   • Steering Stem Removal
   • Steering Stem Inspection

2. Front Fork

   • Front Fork Removal
   • Front Fork Inspection

3. Rear Swing Arm

   • Swing Arm Removal
   • Swing Arm Inspection

4. Rear Fork and Cushion Damper

   • Rear Fork Removal
   • Cushion Damper Inspection

5. Seat, Tank, and Side Cover

   • Seat Removal and Installation
   • Fuel Tank Maintenance

6. Frame Body

   • Frame Body Inspection
   • Frame Repair

7. Brake System

   • Brake System Overview
   • Brake Adjustment

8. Electrical System

   • Electrical System Overview
   • Wiring Diagram

9. Instrument Panel

   • Instrument Panel Layout
   • Gauge Inspection

10. Wheels and Tires

    • Wheel Removal and Installation
    • Tire Inspection and Maintenance

Appendix

1. Troubleshooting

   • Common Problems and Solutions
   • Diagnostic Flowcharts

2. Technical Specifications

   • Detailed Technical Data
   • Component Specifications

3. Index

   • Alphabetical Index of Topics
   • Quick Reference Guide

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