JCB 505-19, 505-22, 508-40, 506-36, 510-40, 508-40, 505-19, 506-36, 505-22, 508-40, 506B Telescopic Handler service manual

Table of Contents

1. General Information

   • 1.1 Safety Information
   • 1.2 Model Identification
   • 1.3 Specifications

2. Care and Safety

   • 2.1 Precautions
   • 2.2 Maintenance Safety
   • 2.3 Operation Safety

3. Routine Maintenance

   • 3.1 Service Schedules
   • 3.2 Daily Checks
   • 3.3 Periodic Maintenance
   • 3.4 Fluids and Lubricants Chart

4. Body and Framework

   • 4.1 Cab and Canopy
   • 4.2 Boom Maintenance
   • 4.3 Frame and Chassis

5. Electrics

   • 5.1 Electrical System Overview
   • 5.2 Batteries
   • 5.3 Alternator and Starter Motor
   • 5.4 Wiring Diagrams

6. Controls

   • 6.1 Operator's Controls
   • 6.2 Hydraulic Controls
   • 6.3 Adjustment Procedures

7. Hydraulics

   • 7.1 Hydraulic System Overview
   • 7.2 Pumps and Motors
   • 7.3 Valves
   • 7.4 Cylinders
   • 7.5 Hydraulic Circuit Diagrams

8. Transmission

   • 8.1 Transmission System Overview
   • 8.2 Gearbox Maintenance
   • 8.3 Axles and Drivelines
   • 8.4 Wheel and Tires

9. Engine

   • 9.1 Engine Technical Data
   • 9.2 Engine Maintenance
   • 9.3 Fuel System
   • 9.4 Cooling System
   • 9.5 Exhaust System

10. Steering

    • 10.1 Steering System Overview
    • 10.2 Steering Components
    • 10.3 Alignment and Adjustments

11. Brakes

    • 11.1 Service Brakes
    • 11.2 Parking Brake
    • 11.3 Brake System Diagrams

12. Boom and Forks

    • 12.1 Boom Operation
    • 12.2 Fork Attachment
    • 12.3 Boom Maintenance

13. Attachments

    • 13.1 Attachment Options
    • 13.2 Hydraulic Attachments
    • 13.3 Attachment Fitting and Removal

14. Troubleshooting

    • 14.1 Engine Troubleshooting
    • 14.2 Transmission Troubleshooting
    • 14.3 Hydraulic System Troubleshooting
    • 14.4 Electrical System Troubleshooting

15. Service Tools and Consumables

    • 15.1 Special Tools
    • 15.2 Consumable Materials

16. Index .

The JCB Telescopic Handler repair manual is a valuable resource for mechanics, technicians, and owners. It provides detailed information on safety procedures, operation instructions, maintenance schedules, service procedures, troubleshooting techniques, and more.