1997-2003 JCB 505-19 / 505-22 / 506-36 / 506B / 508-40 & 510-40 Telescopic Handler Service Manual

Service data for JCB 505-19, 505-22, 506-36, 506B, 508-40 & 510-40 telescopic handlers, including detailed sections on hydraulics, engine, and transmission. Publication 9803/3600U Issue 16.

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Document Details

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Document Number / Seller:
29556 / Melissa Cooper
File Size:
403.05 MB
File Type:
PDF
Language:
English
Pages:
701
Printable:
Yes
Category:
Telehandler
Last updated / verified
Dec 18, 2025

Models Covered & Key Technical Specifications

Complete Assembly Electrical Manual: Telehandler JCB 505-19, 505-22, 506-36, 506B, 508-40 (PlaceAce) & 510-40 Telescopic Handler Service Manual 1997-2003 Hydraulic-Guide Telehandler 505-19, 505-22, 506-36, 506B, 508-40, 510-40 (9803/3600U) -- 1997-2003 Strategic Manual for Series. Series Container.

  • Maximum Electrical Specs: 10 A indicates the primary circuit load capacity.
  • Universal Electrical Specs: For diagnostic purposes, 24 V establishes the standard operating voltage.
  • Fundamental Amperage Specs: The charging system requires 50 A for optimal performance.
  • Specific Heat Dissipation: For thermal management, 100 Watts is the maximum rated output.
  • Critical Footprint Data: The chassis footprint measures 3.5 m x 1.5 m for overall stability.
  • Rated Securement Values: The primary lifting points are secured with 4 bolts each Standards.

Professional Workshop Service Manual & Technical Specifications

Complete Assembly Electrical Manual: Telehandler JCB 505-19, 505-22, 506-36, 506B, 508-40 (PlaceAce) & 510-40 Telescopic Handler Service Manual 1997-2003 Hydraulic-Guide

Reference-Category: 1997-2003 JCB 505-19, 505-22, 506-36, 506B, 508-40, 510-40 (9803/3600U) // Equipment-Series: Telescopic Handler / Telehandler Logic // Subsystem-Focus: Hydraulic-Guide and Service Documentation.

Assessment-Parameter Baseline Validation-Data
Publication Number 9803/3600U Issue 16
Language English
Page Count 701

Service procedures are grouped by the following systems:

Hydraulic schematics are included for:

This manual details the hydraulic systems, providing schematics and component identification for various models. It covers pump operation, control valves, rams, and filters, ensuring a thorough understanding of the hydraulic system's functionality.

Steering component information is provided for:

Detailed information on steering systems is present, including hydraulic circuits and component breakdowns for precise diagnosis and repair.

Inspection guidelines are provided for:

This section outlines inspection procedures for key components, ensuring longevity and optimal performance. It includes guidance on checking fluid levels, wear pads, and critical fittings.

Alignment specifications are included for:

Careful alignment specifications for critical components are documented to ensure precise operation and prevent premature wear.

Reference data is included for:

Comprehensive reference data is provided, including technical specifications, lubrication charts, and colour coding for hydraulic lines, aiding in quick identification and correct servicing.

This manual documents torque specifications for various components to ensure proper oscillation integrity.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.12 in (3mm) is the no more than vertical clearance measurement for the boom.

Specify the **standard** torque specifications. keyboard_arrow_down

55 Nm (40 lbf ft) is the torque setting for 561001 to 571220 - 1/2 UNF bolts with spring washer.

What is the **necessary** safety precautions? keyboard_arrow_down

Wear face mask and gloves when working with asbestos dust, which can damage lungs and some engine parts. Avoid skin contact with lubricant and wear protective eyewear. Follow local regulations for disposal.

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