1992-1996 Suzuki GSX-R1100W Service Manual

Technical reference for the 1992-1996 Suzuki GSX-R1100W. Documents engine, fuel, cooling, and electrical systems. Includes maintenance and overhaul procedures. Part Number 99500-39113-03E.

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Document Details

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Document Number / Seller:
25109 / Dorothy Torres
File Size:
61.22 MB
File Type:
PDF
Language:
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Sep 9, 2025

Models Covered & Key Technical Specifications

Suzuki GSX-R1100W (99500-39113-03E) Manual: 1992–1996 — Technical-Briefing

Suzuki GSX-R1100W (99500-39113-03E) -- 1992–1996 Documentary Library | GSX-R1100W Series Portfolio.

  • Measured Travel Rate: 1074 cm³ (65.5 cu in) establishes the engine piston displacement capacity Benchmarks.
  • Established Footprint Data: For optimal construction, 75.5 mm (2.972 in) maintains the cylinder bore diameter Range.
  • Factory Liquid Volume: Tank capacity is set to 21.0 L (5.5 US gal) for E-03 specification Sequences.
  • Integral Power Rating: The engine requires 3.3 L (3.5 US qt) with filter change operation Baseline.
  • Operational Velocity Specs: Coolant system reaches 2450 ml (2.6/2.2 US/Imp qt) circulation capacity Requirements.
  • Critical Footprint Data: Maximum stroke specification delivers 60.0 mm (2.362 in) crankshaft travel Threshold.

Professional Workshop Service Manual & Technical Specifications

Expert Procedure Overhaul Manual: Suzuki GSX-R1100W 1992-1996 Service Manual Technical-Briefing

Engine-Metrics: 1074 cm³ // Engineering-Metrics: Four-stroke, Water-cooled, DOHC, TSCC / Engine Logic // Component-Data: Engine, Transmission, Chassis.

Assessment-Parameter Baseline Validation-Data
Overall Length 2130 mm 83.9 in
Overall Width 755 mm 29.7 in
Wheelbase 1485 mm 58.5 in
Engine Cylinders 4 Four-stroke
Fuel Tank Capacity 21.0 L 5.5 US gal

Major sections focus on: General Information, Periodic Maintenance and Tune-Up Procedures, Engine, Fuel and Lubrication System, Cooling System, Electrical System, Chassis, Servicing Information, Emission Control Information, and specific model breakdowns. The manual details procedures for engine disassembly and reassembly, fuel and lubrication system maintenance, cooling system service, and electrical system diagnostics. Torque specifications are included for various components to ensure proper component alignment retention.

Fuel system procedures are documented for inspection and cleaning of carburetors, including specifications for various models (E-03, E-17, E-21, E-25, E-33). Topics covered include float height adjustment and carburetor balancing.

Adjustment procedures are detailed for engine components, such as tappet clearance, spark plug gap, and drive chain slack. Specific tools and measurements are provided for each.

Timing procedures are documented for ignition and cam chain systems. This includes checking cam chain length and ensuring correct timing mark alignment.

Technical notes are provided for troubleshooting and specific component service, like starter motor disassembly and ignition system checks.

Quality checks are addressed for critical components like wheel bearings, brake pads, and tire depth. Procedures for inspection and replacement are outlined.

FAQ

Check the **standard** component identification for the engine oil capacity. keyboard_arrow_down

3.3 L (3.5 US qt) with filter change is the standard capacity for the engine oil.

What does the **necessary** adjustment procedures cover for the tappet clearance? keyboard_arrow_down

For optimal construction, 0.10-0.20 mm (0.004–0.008 in) for intake and 0.20–0.30 mm (0.008–0.012 in) for exhaust defines the cold tappet clearance.

Reference the **recommended** pressure specifications for tire inflation. keyboard_arrow_down

230 kPa (2.30 kg/cm², 33 psi) is the recommended cold inflation pressure for the front tire during solo riding.

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