1963-1980 Harley-Davidson Golf Cart D, DF, DC, MGIV, DE4 Service Manual
Covers D, DC, DF, MGIV, MGV, MG2, MG3, DE4, DEF3, DEF4 models with procedures for chassis, engine, transmission, and electrical systems. Part Number 99496-80.
Manual Preview
Sample pages from the 1963-1980 Harley-Davidson Golf Cart D, DF, DC, MGIV, DE4 Service Manual manual
Purchase & Download
Models Covered & Key Technical Specifications
Harley-Davidson Golf Cart D, DC, DF, DE3, DEF3, MGIV, MGV, MG2, MG3, DE4, DEF4 (99496-80) – 1963-1980
Covers D, DC, DF, MGIV, MGV, MG2, MG3, DE4, DEF3, DEF4 models with procedures for chassis, engine, transmission, and electrical systems. Part Number 99496-80.
- Published Liquid Volume: 12 gallons establishes the fuel capacity for the entire vehicle system.
- Measured Gap Specs: For optimal ignition timing, 0.020 inches is the recommended spark plug gap.
- Integral Electrical Specs: 6 Volts -- signifies the standard operating voltage for the electrical components.
- Operational Thermal Rating: The engine requires 2.75 quarts (66.8 MM) for adequate oil lubrication.
- Fundamental Unit Dimensions: The wheelbase measures 70 inches for standard operation.
- Universal Reservoir Specs: For proper cooling, the radiator holds 4.5 quarts.
Professional Workshop Service Manual & Technical Specifications
Comprehensive Installation Factory Manual: Harley-Davidson Golf Cart D, DC, DF, DE3, DEF3, MGIV, MGV, MG2, MG3, DE4, DEF4 Service Manual 1963-1980
Year-Coverage: 1963-1980 // Model-Portfolio: D, DC, DF, DE3, DEF3, MGIV, MGV, MG2, MG3, DE4, DEF4 // Year-Coverage: 1963-1980
Technical Specifications Overview
| Metric | Parameters | Framework |
|---|---|---|
| Model | D, DC, DF, MGIV, MGV, DE4, DEF3, DEF4 | Covers 1963-1980 |
| Engine | 2-cycle Gasoline | Single Cylinder |
| Transmission | Manual | 4-speed Forward/Reverse |
| Electrical System | 6-Volt | DC Generator |
Table of Contents Summary
- Product: General, Specifications, Driving Tips
- Chassis: Differential, Brakes, Body
- Engine: Cylinder, Crankcase, Fuel System
- Transmission: Front Drive, Rear Drive, Reversing Unit and Coupling
- Electrical: Generator, Ignition Coil, Voltage Regulator
Document Systems and Procedures
Rigorously requiring a complete understanding of the vehicle's systems, this manual details procedures for maintenance and repair. It serves as a guide for technicians and enthusiasts alike, ensuring proper upkeep of these classic golf carts.
Systems Documentation
This document provides detailed information on all major vehicle systems, including the engine, transmission, chassis, and electrical components. It outlines the function and interrelation of each system.
Component Procedures
Factory specifications are documented for disassembly, assembly, and repair of various components. This includes guidance on how to address common issues and perform routine maintenance.
Introduction to the Manual
The manual begins with an introduction to the vehicle, its specifications, and driving tips, setting the stage for the detailed technical information that follows.
Technical Specifications
A comprehensive table of technical specifications offers quick reference for key parameters of the golf cart models covered.
Component Overviews
Detailed overviews of each major component, such as the engine and transmission, are provided to give a thorough understanding of their operation and repair.
This manual documents torque specifications for engine components to ensure proper gasket seal integrity.
FAQ
Customer Reviews
Read what our customers say about this Harley-Davidson Golf Cart manual and share your own experience.
Add a Review
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Reviews (5)