1984-2002 Club Car DS Gasoline & Electric Parts Manual

Addresses DS golf cart systems including fuel, electrical, drivetrain, suspension, and braking. Complete parts identification with assembly levels for gasoline and electric models. PN 1018893-02

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Club-Car Models Covered & Key Technical Specifications

Models: Club Car DS Gasoline, Club Car DS Electric
Sub-models / Variants: V-Glide 36 Volt, PowerDrive System 48, PowerDrive Plus, Gasoline FE 290 OHV
Build Years: 1984–2002
Technical Data:

  • Engine: FE 290 OHV Gasoline
  • Engine displacement: 1590 cc (97 cu in)
  • Gasoline power rating: 28 hp at 3600 rpm
  • Electric motor output: 2.97 hp (V-Glide 36 volt)
  • Battery system voltage: 36–48 volts
  • Fuel capacity: 5 gallons (18.9 L)
  • Tire specification: 18 x 8.5 - 8 inch
Technical Specifications
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Document Number / Seller:
25338 / Dorothy Anderson
File Size:
6.93 MB
File Type:
PDF
Language:
Pages:
180
Printable:
Yes
Category:
Golf Cart
Last updated / verified
Jan 19, 2025

Club-Car Manual Features & Content Preview

Club Car DS Gasoline and Electric Parts Catalog

  • Covers 1984–2002 Club Car DS golf carts in both gasoline and electric configurations, including V-Glide 36 Volt, PowerDrive System 48, and PowerDrive Plus variants
  • Official Club Car publication, serving as the primary source for assembly-level parts identification and cross-reference of components
  • Documents thousands of parts across 15 distinct sections, from the FE 290 engine and unitized transaxles to complex electrical component box layouts
  • Indexed parts lists correspond to detailed exploded-view illustrations for simplified component location
  • File resolution maintains high visual clarity for parts identification in printed formats
  • Downloads to your account within seconds of checkout
  • Your order stays downloadable from your account for life
  • This 180-page parts catalog is the definitive factory reference for verifying part numbers and assembly configurations for the entire DS vehicle series produced between 1984 and 2002

Assembly and Component Organization

This 180-page reference organizes the Club Car DS platform into logical mechanical and electrical chapters. The documentation spans 15 sections, segregating components into general parts, gasoline-specific powertrain systems, and electric-specific drive systems. Each section provides expanded view diagrams on left-hand spreads, with corresponding parts lists on the right, listing items by specific model and configuration. The publication details the integration of the FE 290 OHV gasoline engine, the V-Glide 36-volt system, and the PowerDrive System 48 architecture.

Technical Specification Preview

The FE 290 OHV engine displacement is documented at 1590 cc. Standard gasoline tank volume is listed at 5 gallons (18.9 L). The 36-volt electric motor power output is specified at 2.97 hp. Learn how factory parts documentation is structured for these units. Tire and wheel assemblies are defined by the 18 x 8.5 - 8 inch dimension standard. The periodic service schedule provided includes monthly oil checks and annual or 200-hour major service intervals. Reference only — always consult a certified technician before performing service on this equipment. This official Club Car parts catalog covers the 1984–2002 Club Car DS series, providing complete assembly and component identification for gasoline, electric, and V-Glide 36-volt, PowerDrive System 48, and PowerDrive Plus models.

Manual FAQ, Purchase & Download Details

Does this manual provide identification for parts across different systems like the engine, transaxle, and fuel components? keyboard_arrow_down

Illustrated parts list includes detailed section breakdowns covering gasoline and electric vehicle assemblies, component identification, and exploded view diagrams.

What level of detail can a user expect regarding the different vehicle models and configurations included in this manual? keyboard_arrow_down

Document organizes content into 15 specific sections that differentiate between gasoline and electric DS golf cars. It provides parts lists and serial number usage references to help clarify which components are applicable to specific vehicle configurations.

Which sections of the manual reference electrical components, wiring layouts, and accessory parts? keyboard_arrow_down

Electrical systems, wiring diagrams, and component listings for V-Glide, PowerDrive System 48, and PowerDrive Plus vehicles are detailed across sections 6 and 12.

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