1964-1986 repair OMC Sterndrive motor manual

Table of Contents

1. SAFETY

• Introduction
• Cleaning, Waxing, Polishing
• Controlling Corrosion
• Fire Extinguishers
• Fluid Spillage
• Hoisting
• Floating
• Emergency Equipment
• Explosions
• Steering
• Miscellaneous Equipment
• Boating Accident Reports
• Navigation

2. TUNING

• Introduction
• Tuning for Performance
• Fuel System

3. ENGINE

• General Principles
  • Safety Precautions
  • Tools and Equipment
  • Troubleshooting Mechanical
  • Troubleshooting Electrical
• GMC In-Line Engines
  • Service
  • Removal
  • Installation
  • Rocker Arm and Push Rod Service
  • Valve Lash Adjustment
  • Piston Rings and Rod Service
  • Crankshaft Service
• GMC V6 Engines
  • Service
  • Removal
  • Installation
  • Timing Chain
• GMC V8 Engines
  • Service
  • Removal
  • Installation
  • Timing Chain
• Ford V8 Engines
  • Service
  • Removal
  • Installation
  • Timing Chain
• Rochester 4MV
  • Description
  • Disassembling
  • Rebuilding
  • Base Adjustments
  • High-Speed
  • Idle

4. FUEL

• Troubleshooting
• Fuel Pump
• Carburetor Replacement
• Fuel Filter Replacement
• General Information
• Rebuilding Carburetors
• Adjustments

5. IGNITION

• Description
• Troubleshooting
  • Compression
  • Primary Circuit Tests
  • Secondary Circuit Tests
• Distributor Service
  • Servicing a Delco-Remy
  • Servicing a Mallory
• Spark Plugs
• Adjusting Point Gap

6. ELECTRICAL

• Introduction
• Batteries
• Jumper Cables
• Dual Battery Installation
• Gauges and Horns
  • Tachometers
  • Fuel Gauges
  • Hourmeters
• Charging System
  • Alternator
  • Rectifier
• Cranking System
  • Description
  • Starting Motor
• Wiring
  • Bonding System
  • Diagrams

7. ACCESSORIES

• Introduction
• Shift Boxes
• Throttle Cable Installation
  • Selectrim for In-Line Engines
  • Selectrim for V6 Engines
  • Selectrim for V8 Engines
• Hydraulic Pump and Motor

8. TILT MECHANISM

• Description and Operation
• Troubleshooting
• Hydraulic Pump
• Wiring Diagram
• Adjustment

9. COOLING

• Disassembling
• Troubleshooting
• Raw Water Strainer
• Water Pump Replacement

10. STERN DRIVE

• Description
• Early Stern Drive Units
  • Troubleshooting
  • Upper Gear Housing Removal
  • Water Pump Assembly
  • Driveshaft Housing Removal
  • Exhaust Housing Removal
• Stern Drive Units Since 1978
  • Description
  • Troubleshooting
  • Upper Gear Housing Removal
  • Water Pump Assembly
  • Driveshaft Housing Removal
  • Exhaust Housing Removal
  • Shift Cable Installation

11. INTERMEDIATE HOUSING

• Introduction
• Troubleshooting
• Servicing the Boot
• Lubrication
• Disassembly
• Driveshaft Housing

12. MAINTENANCE

• Fiberglass Hulls
• Winterizing Service
• Off-Season Storage
• Pre-Season Preparation

APPENDIX

• Conversions
• Metric
• Drill Size
• Specifications
  • Carburetor Specifications
  • Engine Specs
  • GMC V6 Specs
  • GMC V8 Specs
• Torque Values
• Gear Ratios
• Wire Identification
  • Connector Specifications

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