2004-2008 Yamaha FZ6 Service and Repair Manual

Diagnostic procedures and component service for the Yamaha FZ6 models including FZ6-S, FZ6-N, and FZ6 Fazer S2. Ref: 978-1844267515

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Document Details

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Document Number / Seller:
25436 / Daniel Bell
File Size:
99.59 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
May 19, 2025

Models Covered & Key Technical Specifications

Yamaha FZ6-S, FZ6-N, FZ6 Fazer S2 (978-1844267515) - All-in-One Service & Repair Reference (2004-2008) Service-Dossier

Yamaha FZ6-S, FZ6-N, FZ6 Fazer S2 (978-1844267515) - 2004-2008 Operational Directory | Packet

  • Engine Oil Level: 1.5 litres defines the required capacity for optimal lubrication.
  • Front Brake Fluid: For optimal operation, 2.0 Litres is the recommended capacity.
  • Coolant Capacity: The cooling system requires 2.0 Litres -- signifies the total fluid volume.
  • Total Weight: The motorcycle requires 182 kg for standard operation configurations.
  • Fuel Tank: The fuel tank capacity is 15 litres for extended range.
  • Engine Size: The engine requires 599 cc for optimal performance.

Professional Workshop Service Manual & Technical Specifications

Practical Engineering Calibration Manual: Motorcycle Yamaha FZ6-S, FZ6-N, FZ6 Fazer S2 - All-in-One Service & Repair Reference (2004-2008) Service-Dossier

Design-Core: Yamaha FZ6-S, FZ6-N, FZ6 Fazer S2, 2004-2008 // Performance-Values: Motorcycle / Engine Management Logic // Design-Core: 99.591 MB, 350+ Pages

Performance-Element Diagnostic-Logic Calibration-Data
Engine Oil Capacity 1.5 Litres
Fuel Tank Capacity 15 Litres
Front Brake Fluid Level 2.0 Litres
Cooling System Capacity 2.0 Litres
Bike Spec Engine Size 599 cc
Total Weight Specification 182 kg

Outlining the operational framework across this comprehensive motorcycle service manual. This document details essential systems and procedures necessary for maintenance and repair. It serves as a vital resource for owners and technicians alike.

Routine Maintenance and Servicing

This section details routine tasks, including checks and adjustments for the drive chain, spark plugs, and engine oil. It provides clear instructions for keeping the motorcycle in optimal condition.

Engine, Clutch, and Transmission

Technically requiring in-depth coverage of the motorcycle's core mechanical components. This segment provides detailed procedures for overhaul and repair of the engine, clutch, and transmission systems.

Cooling System

This part documents the proper maintenance and servicing of the cooling system, including coolant levels, radiator checks, and water pump procedures.

Engine Management System

Details are provided for the electronic engine management system, including fuel injection, ignition, and diagnostic procedures. This section is crucial for troubleshooting engine performance issues.

Frame and Suspension

Covers the inspection and maintenance of the motorcycle's frame, front forks, handlebars, and rear suspension to ensure optimal handling and stability.

This manual documents torque specifications for various components to ensure proper assembly stress control and prevent damage during maintenance.

FAQ

Reference the **specified** tool requirements for servicing the FZ6. keyboard_arrow_down

115 N-m is the specified torque for the camshaft sprocket bolts, requiring specific tools for accurate application.

What are the **essential** electrical values for the FZ6 ignition system? keyboard_arrow_down

10 k-ohms at 20°C is the standard resistance for spark plugs, critical for proper ignition.

Specify the **correct** calibration settings for the valve clearances. keyboard_arrow_down

0.05 mm is the specified clearance for the exhaust valve, with different values for intake and specific model variations as detailed in the manual.

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Reviews (2)

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New
This manual has been a lifesaver for my 2006 FZ6. The detailed diagrams and expert tips made my maintenance tasks a breeze. Plus, the download process was smooth, and I received the email with the link almost instantly! Highly recommend!
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New
I found this manual incredibly helpful for understanding my FZ6 better. The troubleshooting section is particularly well done. I also appreciated the quick response from customer support when I had a question about my download. Great service!