John Deere Gator 4X2 and 6X4 Utility Vehicles Technical Manual 2004
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Models Covered & Key Technical Specifications
- Gator 4X2 Gas (1993-2004)
- Gator 6X4 Gas (1993-2004)
- Gator 6X4 Diesel (1993-2004)
- Gator 4X2 Gas (Kawasaki FE290D)
- Gator 6X4 Gas (Kawasaki FD620D)
- Gator 6X4 Diesel (Yanmar 3TN66C)
Professional Workshop Service Manual & Technical Specifications
John Deere Gator 4X2 and 6X4 Utility Vehicles Technical Manual (TM1518) 2004
Master the maintenance and repair of your John Deere Gator with this professional-grade Technical Manual. This essential resource is specifically designed for the 4X2 and 6X4 models, providing the expert-level knowledge required to keep your utility vehicle in peak operating condition.
This manual covers the following models:
- Gator 4X2 Gas (1993-2004)
- Gator 6X4 Gas (1993-2004)
- Gator 6X4 Diesel (1993-2004)
Comprehensive Engine Support: Detailed technical specifications and repair procedures are included for all engine variants used in these models:
- Kawasaki FE290D-BS08: Air-cooled gas engine (4X2).
- Kawasaki FD620D: Liquid-cooled gas engine (6X4 Gas).
- Yanmar 3TN66C-JUV: 3-cylinder diesel engine (6X4 Diesel).
Serial Number Identification for Precision Service: To ensure you use the correct specifications for your specific unit, this manual includes vital Serial Number (S/N) and Product Identification Number (PIN) references:
- PIN Location: Found on the rear of the frame.
- 4X2 Gas Serial Number Breaks: Important updates for models above PIN 037280 (new style clutches).
- 6X4 Gas Serial Number Breaks: Specific instructions for models above PIN 039286.
- 6X4 Diesel Serial Number Breaks: Critical technical data for units like S/N 003925 - 033000 and the updated S/N 033001- series.
Expert Technical Content & Features:
- Step-by-Step Overhauls: Complete disassembly, inspection, and reassembly procedures for engines, transmissions, and axles.
- Advanced Electrical Diagnostics: Full wiring schematics and harness diagrams (W1, W2, W3, and W30 Light/Horn kits) with color-coded wire identification.
- Power Train Mastery: Detailed service for drive belts, transaxles, and the specific drive chain systems found on 6X4 models.
- Hydraulics & Attachments: Service instructions for the cargo box lift, front blades, snowblowers, and rotary brooms.
- Theory of Operation: Understand "how it works" before you fix it, with detailed system descriptions for cranking, ignition, and fuel systems.
Professional Value for Every Owner: This Technical Manual (TM1518) is the same documentation used by factory-trained technicians. It features high-quality diagrams, precise torque values (metric and inch), and clear troubleshooting charts. Optimized for mobile use, it is the perfect digital companion for your workshop or field repairs, ensuring your Gator remains a reliable partner for years to come.
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