1999-2000 Suzuki VL125 Motorcycle Service Manual

Suzuki VL125 1999–2000 Service Manual Features

• Built for owners and professional workshops servicing the 1999–2000 Suzuki VL125 and VL125Y cruiser motorcycle.
• Original OEM publication P/N 99500-31150-01E, 1999 printing.
• Contains 242 pages of technical specifications, exploded-view diagrams, and maintenance tables.
• Accessible from your device as soon as the order is placed.
• Laid out for standard letter and A4 printing.
• Full-text search finds any part number in seconds.
• This 1999 first edition is the factory-authorized reference for the VL125 powertrain and chassis maintenance.

Detailed System Documentation

This factory-authorized manual provides comprehensive technical guidance for the 1999–2000 Suzuki VL125. The document details engine removal, disassembly, and reassembly, alongside maintenance for the fuel, lubrication, and electrical systems. It provides specialized data for the air-cooled 124cc V-twin engine, covering camshaft timing, valve clearance checks, and compression pressure testing. Extensive chassis sections detail brake system bleeding, drive chain tensioning, and steering bearing adjustments for the VL125 platform.

Specification Highlights

Engine assembly data specifies a standard cylinder compression of 1,100–1,500 kPa at 600 RPM. Spark plug gap for the 1999–2000 Suzuki VL125 is 0.7–0.8 mm. Understanding factory workshop documentation is structured allows technicians to reference torque settings like the 65 N·m rear axle nut spec. Camshaft height limit for the front intake is documented at 32.57 mm. Brake system maintenance for the VL125 requires DOT 4 fluid as specified in the service tables. Cylinder head nut torque is listed at 25 N·m in the engine assembly section. An official 242-page Suzuki OEM workshop manual covering the 1999–2000 Suzuki VL125, documenting engine, chassis, electrical, and fuel-injection specifications for the 99500-31150-01E build.