1999-2000 Suzuki VL125 Motorcycle Service Manual
Detailed repair information for the Suzuki VL125 (1999-2000). Includes procedures for engine, chassis, and electrical systems. Publication Part No. 99500-31150-01E.
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Models Covered & Key Technical Specifications
Suzuki VL125 (1999-2000) (99500-31150-01E) -- 1999-2000 Repair guide for all VL125 configurations | Motorcycle Library.
- Authorized End Play: 0.25 mm is the standard measurement for front axle shaft runout Sequences.
- Critical Power Framework: For engine operation, 12 V 21.6 kC (6 Ah)/10 HR defines the battery capacity Baseline.
- Operational Ambient Limits: The standard specification for idle RPM is 1,400 ± 100 r/min establishes the environmental operating parameters Threshold.
- Established Dimensional Limits: The standard gap for spark plugs is 0.7– 0.8 mm Requirements.
- Measured Torque Data: The standard for front fork cap bolts is 23 N·m Mapping.
- Maximum Measurement Bounds: A 3.0 mm specification for conrod deflection is the standard Configuration.
Professional Workshop Service Manual & Technical Specifications
Expert Repair Hydraulic Manual: Suzuki VL125 (1999-2000) - Maintenance, Repair & OEM Procedures Engine-Compendium
Assembly-Group: VL125 // Diagnostic-Area: Motorcycle / Engine Logic // Assembly-Group: Service Manual.
| Assessment-Parameter | Operational-Logic | Logic |
|---|---|---|
| Carburetor Type | MIKUNI BDS26 | Carburetor Specifications |
| Front Fork Oil | 406 ml | Oil Capacity |
| Battery Voltage | 12 V | Electrical Specifications |
| Drive Chain Slack | 20 – 30 mm | Drive Train Specifications |
| Engine Oil Capacity | 1 800 ml | Lubrication Specifications |
| Spark Plug Gap | 0.7– 0.8 mm | Ignition Specifications |
Technical units are distributed across the following sections:
- Fuel System: Details the vacuum-operated fuel pump and fuel flow.
- Carburetor Specifications: Provides detailed charts for various model configurations.
- Engine Component Removal: Outlines procedures for disassembling major engine parts.
- Chassis Components: Covers the removal and installation of exterior parts and frame components.
- Electrical System Wiring: Includes diagrams for charging, ignition, and starter systems.
This manual documents torque specifications for the front axle nut to ensure proper assembly stress control.
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