1985-2001 Suzuki LT50 Motorcycle Service Manual

Troubleshooting, parts diagrams, and service data for the Suzuki LT50, LT50F, LT50G, LT50H, LT50J, LT50K, LT50L, and LT50X/Y/K1 models. Documents maintenance and repair procedures. Part Number 99500-20128-03E.

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Document Details

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Document Number / Seller:
29966 / Carol Campbell
File Size:
38.93 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Mar 15, 2025

Models Covered & Key Technical Specifications

Functional Configuration Training Manual: Motorcycle 1985-2001 Suzuki LT50 Motorcycle - Factory Service & Repair Manual (LT50, LT50F, LT50G, LT50H, LT50J, LT50K, LT50L, LT50X/Y/K1) Reference-Archive Motorcycle Motorcycle Reference Kit | Manual Kit.

  • Design Tightening Data: 4.0 – 6.0 kg-m establishes the main bolt torque specifications Architecture.
  • Advanced Fill Levels: For optimal operation, 1.5 L defines the fuel tank capacity Norms.
  • Calibrated Tolerance Values: 0.75 mm -- signifies the maximum piston ring end gap Bound.
  • Documented Amperage Specs: The ignition coil requires 120 – 160 Ω for standard operation Topology.
  • Prescribed Feed Speed: Maximum throughput reaches 4.5 mm Parameters.
  • Engineered Bolt Torques: The engine mounting bolt requires 2.8 – 3.4 kg-m for proper assembly Standards.

Professional Workshop Service Manual & Technical Specifications

Functional Configuration Training Manual: Motorcycle 1985-2001 Suzuki LT50 Motorcycle - Factory Service & Repair Manual (LT50, LT50F, LT50G, LT50H, LT50J, LT50K, LT50L, LT50X/Y/K1) Reference-Archive

Asset-ID: 1985-2001 Suzuki LT50 / Motorcycle / Motorcycle Kit // Architecture-Focus: Motorcycle / Suzuki Logic // Asset-ID: Service Manual.

TOP Specification Rating Context
Engine Mounting Bolt Torque 2.8 – 3.4 kg-m For proper assembly
Fuel Tank Capacity 1.5 L For optimal operation
Piston Ring End Gap 0.75 mm Maximum specified limit
Ignition Coil Resistance 120 – 160 Ω For standard operation
Spark Plug Gap 0.6 – 0.8 mm For optimal ignition performance
Drive Chain Slack 15 – 25 mm For smooth operation

Providing a structural breakdown of the service information for the Suzuki LT50 models.

Engine Removal and Reinstallation Procedures

Factory specifications are documented for engine removal and reinstallation, covering bolt torques and fluid capacities.

Periodic Maintenance and Tune-Up Procedures

This manual details periodic maintenance schedules and tune-up procedures for various systems.

Fuel and Lubrication System Documentation

Effectively requiring detailed procedures for the fuel and lubrication systems, including carburetor settings and oil types.

Electrical System and Wiring Diagrams

Technical specifications are provided for the electrical system, including ignition timing and wiring diagrams.

Chassis and Braking System Information

Reassembly procedures are specified for the chassis and braking systems, detailing component replacement and adjustments.

This manual documents torque specifications for engine and chassis components to ensure proper joint separation prevention.

FAQ

What procedures and **necessary** electrical values are included for troubleshooting? keyboard_arrow_down

120 – 160 Ω is the standard ignition coil resistance for troubleshooting.

Determine the **recommended** calibration settings for the carburetor. keyboard_arrow_down

1.5 ± 50 r/min is the standard idle r/min for carburetor calibration.

What **calibrated** clearance measurements are specified for the piston rings? keyboard_arrow_down

0.75 mm is the limit for the piston ring end gap.

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Reviews (3)

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The download process was seamless, and the email with the link arrived almost instantly! Highly recommend this for LT50 maintenance.
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The manual is incredibly detailed and easy to follow. I was able to complete my maintenance with confidence!
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Rated 5 out of 5 stars