1990-2004 Isuzu KB TF 140 Workshop Manual

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Isuzu Models Covered & Key Technical Specifications

Models: Isuzu KB TF 140
Sub-models / Variants: 4x2, 4x4, LHD, RHD, Diesel, Petrol
Model Years: 1990–2004
Technical Data:

  • Compressor Model: Sanden SD7H13
  • Compressor Cylinder Count: 7
  • Refrigerant Type: R-134a
  • Refrigerant Capacity: 0.75 kg ± 50 grams
  • Compressor Displacement: 129.2 cc/rev
  • Compressor Oil Type: Sanden PAG SP-20 (RL 100S)
  • Clutch Voltage: 12V DC
  • Blower Resistor Resistance (a–b): 2.40 ohms
  • Blower Resistor Resistance (b–d): 0.90 ohms
  • Blower Resistor Resistance (b–e): 0.28 ohms
Technical Specifications
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Document Number / Seller:
30248 / Joseph Cook
File Size:
51.25 MB
File Type:
PDF
Language:
English
Pages:
1610
Printable:
Yes
Category:
Truck
Last updated / verified
Jun 18, 2026

Isuzu Manual Features & Content Preview

  • 1610-page official OEM documentation detailing chassis, engine, and air conditioning maintenance
  • Covers both 4x2 and 4x4 configurations across diesel and petrol powertrains
  • Features 47 exploded-view diagrams for assembly teardowns and 14 electrical wiring schematics for circuit tracing

Mechanical and Electrical Documentation

This factory manual breaks down the mechanical and electrical systems of the 1990–2004 Isuzu KB TF 140. You will find exact specifications for both diesel and petrol powertrains. It covers the MSG and MUA transmission units alongside complete chassis components, including steering, suspension, and driveline. Need to trace a parasitic draw? The body electrical schematics pinpoint connector locations and routing. It also includes precise frame alignment specs. Professional mechanics use this reference to verify fluid capacities, torque yields, and assembly sequences without second-guessing.

Heating and Air Conditioning Specifications

The HVAC section digs deep into the Sanden SD7H13 compressor. It provides hard data points. You get everything from exact compressor oil volumes to blower motor electrical resistance values. The guide lays out torque specifications for line fittings and delivers troubleshooting flowcharts for clutch engagement or pressure drops. Detailed diagrams show the exact routing of refrigeration lines and pressure switch functions. Working with automotive AC involves highly pressurized refrigerant. Always verify these factory pressure values—listed specifically for 30°C to 35°C ambient temperatures—and observe standard shop safety practices before servicing the system. You will also find valve clearance data and coolant capacity charts for the engine system. Pinout diagrams for the A/C and heater control levers help isolate electrical faults fast, ensuring accurate diagnostics right at the bench.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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