1988-1997 Suzuki DT8MC, DT9.9MC, DT9.9CN Outboard Motor Service Manual

Comprehensive maintenance and repair guide for Suzuki DT8MC, DT9.9MC, DT9.9CN models. Features wiring diagrams, specifications, and repair procedures. Part No. C4077-90960.

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Document Details

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Document Number / Seller:
30276 / Amanda Rodriguez
File Size:
6.83 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
Jan 31, 2025

Models Covered & Key Technical Specifications

Suzuki DT8MC, DT9.9MC, DT9.9CN (C4077-90960) - 1988-1997 Outboard Motor Service Manual Comprehensive maintenance and repair guide for Suzuki DT8MC, DT9.9MC, DT9.9CN models. Features wiring diagrams, specifications, and repair procedures. Part No. C4077-90960.

  • Technical Resolution Data: 450 W signifies the active printing consumption Threshold.
  • Specific Temperature Range: For optimal operation, 48-52°C defines the environmental limit Framework.
  • Essential Power Rating: 175 ml -- signifies the gear case capacity Threshold.
  • Advanced Memory Capacity: The formatter board requires 200 ml for standard operation Logic.
  • Core Speed Performance: Maximum throughput reaches 105 ppm Parameters.
  • Designated Component Specification: 10.0-15.0 kOhms is specified for ignition coil resistance.

Professional Workshop Service Manual & Technical Specifications

OEM-Grade Quality Workshop Manual: Suzuki DT8MC, DT9.9MC, DT9.9CN Outboard Repair Manual (1988-1997) - Comprehensive Maintenance & Repair Guide Engineering-Archive

Model-Portfolio: Suzuki DT8MC, DT9.9MC, DT9.9CN // Series-Validation: Outboard Motor / Power Head Logic // Model-Portfolio: 1988-1997 Outboard Motor Mechanics.

OEM specifications cover

Assessment-Element Technical-Path Calibration-Standards
Ignition Timing ATDC 11° ± 2° at 600 r/min 48-52°C (118-126°F)
Ignition Coil Resistance (Primary) 0.1-0.4 Ω at 20°C 200 (6.8/7.0)
Gearcase Capacity 175 ml (5.9/6.2 US/Imp oz) 105 (Main Jet)
Carburetor Type MIKUNI B24-15 1.2 (Main Air Jet)
Starter Motor Brush Length 7.0 mm (0.28 in) 85 (Pilot Jet)
Max. Reed Stop Opening 7.8 (0.31 mm) 1.4 mm (Pilot Air Jet)

This manual thoroughly documents the intricacies of Suzuki DT8MC, DT9.9MC, and DT9.9CN outboard motors from 1988-1997. It meticulously details component specifications, maintenance procedures, and troubleshooting guides. The manual covers essential systems including ignition, fuel, electrical, and lubrication, providing clear diagrams and step-by-step instructions.

Diagnostic procedures are covered for the CDI unit, including peak voltage tests and output specifications using a STEVENS CD77 METER. Comprehensive troubleshooting sections address common issues like starting difficulties, engine stalling, and performance problems. The document also includes detailed information on engine removal, disassembly, and reassembly, ensuring a complete reference for any mechanic or enthusiast.

Wiring diagrams are provided for the complete electrical system, illustrating connections for ignition, charging, starting, and lighting components. Specific attention is given to the "CE" and "CEN" models, detailing their unique electrical configurations.

Fuel system procedures are documented for the carburetor, including jet specifications, float level adjustments, and fuel pump operation. Detailed diagrams illustrate the internal workings of the carburetor and fuel delivery systems.

Adjustment procedures are detailed for various components, such as idle speed, throttle control, and clutch engagement, ensuring optimal engine performance and responsiveness.

Timing procedures are documented for ignition timing, with clear specifications for different engine speeds and models. This ensures precise ignition timing for maximum power and efficiency.

FAQ

What is the **required** fluid capacity for the gear case? keyboard_arrow_down

175 ml (5.9/6.2 US/Imp oz) is the specified gear case capacity for these Suzuki outboard motors.

Calculate the **specified** component identification for the main jet. keyboard_arrow_down

105 is the main jet identification number for the DT8MC, while 137.5 is for the DT9.9MC and DT9.9CN models.

What values are **essential** for ignition coil resistance? keyboard_arrow_down

The primary ignition coil resistance is 0.1-0.4 Ω at 20°C, and the secondary ignition coil resistance is 10.0-15.0 kΩ at 20°C.

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Reviews (3)

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I was impressed with the quick response time when I had questions about the manual. The download process was smooth, and the information is top-notch!
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This manual has made maintaining my Suzuki outboard motor a breeze. The detailed diagrams and step-by-step instructions are incredibly helpful!
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This service manual covers everything you need to know about Suzuki outboards. I appreciated the troubleshooting tips, which have saved me a lot of time.